Product Description
Xihu (West Lake) Dis. OEM steering axle heavy duty truck trailer axle American Type Axle Series Hydraulic Heavy Duty Semi Trailer Axle
Product Description
Special axles, we are professional!!!
Factory Price!!!
Fine workmanship, fine raw materials
Durable and reliable!!!
Product Parameters
Model | Capacity (kg) |
Central Height | Dia of bore |
Bearing Size |
Brake Track | Track (mm) |
P.C.D.(mm) | Tiresrew | Rim Size |
XY-ZXQ | 10T | 125,000 | Ф90 | HM518445 HM518445 |
Ф300X140 | 900 | Ф225 | 10-M22X1.5 | Ф176 |
Note :Optional length is available. |
Customization Available!!!
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Axle Parts Supplier!!! One Stop Buying!!!
Axle Parts Supplier!!! One Stop Buying!!!
A variety of models for your choice!!!
XINYA Workshop
We’ve invested in trailer parts (axle, suspension, fifth wheel, kingpin, landing gear, twist lock
etc) .
We’ve take part in international exhibitions.
Multiple production lines, CZPT produce multiple types truck trailers and spare parts.
Factory Price !!! Customization Available!!!
Company Profile
XINYA have been in truck trailer field for more than 20 years.
Our products are famous in aftermarket.
We’ve export to Europe, South America, South Africa and Southeast Asia.
We’ve passed ISO9001:2000 & BV & SGS & CCC certificates.
We’ve set up unified technical departments and testing standards.
FAQ
1. Q: Does your company has your own factory?
A: Yes, we are factory, with long history and famous reputation in ZheJiang , China.
2. Q: Could you special design and produce for me?
A: Definitely! We have all kinds of professional engineers to meet your various needs.
3. Q: What’s your payment term?
A: We accpet both T/T and L/C.
T/T: 30% before production, 70% before leaving factory.
L/C: 100% irrevocable Credit of Letter.
More details for these trucks, please feel free to contact us!!!
Type: | Axle |
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Certification: | ISO/TS16949, CCC, DOT, ISO, CE, BV & SGS |
Condition: | New |
Samples: |
US$ 1500/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of axles in electric vehicles, and how do they differ from traditional axles?
Electric vehicles (EVs) have unique requirements when it comes to their drivetrain systems, including the axles. The role of axles in EVs is similar to traditional vehicles, but there are some key differences. Here’s a detailed explanation of the role of axles in electric vehicles and how they differ from traditional axles:
Role of Axles in Electric Vehicles:
The primary role of axles in electric vehicles is to transmit torque from the electric motor(s) to the wheels, enabling vehicle propulsion. The axles connect the motor(s) to the wheels and provide support for the weight of the vehicle. Axles are responsible for transferring the rotational force generated by the electric motor(s) to the wheels, allowing the vehicle to move forward or backward.
In electric vehicles, the axles are an integral part of the drivetrain system, which typically includes an electric motor(s), power electronics, and a battery pack. The axles play a crucial role in ensuring efficient power transfer and delivering the desired performance and handling characteristics of the vehicle.
Differences from Traditional Axles:
While the fundamental role of axles in electric vehicles is the same as in traditional vehicles, there are some notable differences due to the unique characteristics of electric propulsion systems:
1. Integration with Electric Motors: In electric vehicles, the axles are often integrated with the electric motors. This means that the motor(s) and axle assembly are combined into a single unit, commonly referred to as an “electric axle” or “e-axle.” This integration helps reduce the overall size and weight of the drivetrain system and simplifies installation in the vehicle.
2. High Torque Requirements: Electric motors generate high amounts of torque from the moment they start, providing instant acceleration. As a result, axles in electric vehicles need to handle higher torque loads compared to traditional axles. They are designed to withstand the torque output of the electric motor(s) and efficiently transmit it to the wheels.
3. Regenerative Braking: Electric vehicles often utilize regenerative braking, which converts the vehicle’s kinetic energy into electrical energy and stores it in the battery. The axles in electric vehicles may incorporate systems or components that enable regenerative braking, such as sensors, controllers, and electric brake actuators.
4. Space Optimization: Electric vehicles often have different packaging requirements compared to traditional internal combustion engine vehicles. The axles in electric vehicles are designed to accommodate the space constraints and specific layout of the vehicle, considering the placement of the battery pack, electric motor(s), and other components.
5. Weight Considerations: Electric vehicles strive to optimize weight distribution to enhance efficiency and handling. Axles in electric vehicles may be designed with lightweight materials or innovative construction techniques to minimize weight while maintaining structural integrity and durability.
It’s important to note that the specific design and characteristics of axles in electric vehicles can vary depending on the vehicle manufacturer, drivetrain configuration (e.g., front-wheel drive, rear-wheel drive, all-wheel drive), and other factors. Automotive manufacturers and suppliers continually innovate and develop new axle technologies to meet the evolving demands of electric vehicle propulsion systems.
Are there specific maintenance tips to extend the lifespan of my vehicle’s axles?
Maintaining the axles of your vehicle is crucial for ensuring their longevity, performance, and overall safety. Here are some specific maintenance tips to extend the lifespan of your vehicle’s axles:
- Regular Inspection:
- Lubrication:
- Seal Inspection and Replacement:
- Proper Loading and Towing:
- Driving Techniques:
- Regular Wheel Alignment:
- Proper Tire Inflation:
- Service Intervals:
Perform regular visual inspections of the axles to check for any signs of damage, leaks, or excessive wear. Look for cracks, bends, or rust on the axle housing, and inspect the axle shafts, seals, and boots. Early detection of issues can help prevent further damage and costly repairs.
Follow the manufacturer’s recommendations for axle lubrication. Proper lubrication helps reduce friction and wear on the axle components. Regularly check the axle’s lubricant level and quality, and replace it as necessary. Use the recommended lubricant type and viscosity for your specific axle.
Check the axle seals for any signs of leaks, such as fluid accumulation around the axle ends. Leaking seals can allow contaminants to enter the axle assembly, leading to premature wear and damage. Replace worn or damaged seals promptly to maintain proper lubrication and prevent contamination.
Ensure that you do not exceed the weight capacity of your vehicle’s axles. Overloading or towing beyond the recommended limits can put excessive stress on the axles, leading to premature wear or failure. Be mindful of the payload and towing capacity specified by the vehicle manufacturer.
Adopt proper driving techniques to minimize stress on the axles. Avoid sudden acceleration, aggressive cornering, and harsh braking, as these actions can subject the axles to excessive forces. Additionally, be cautious when driving over rough terrain or obstacles to prevent impacts that could damage the axles.
Maintain proper wheel alignment to prevent excessive strain on the axles. Misaligned wheels can put uneven loads on the axles, leading to accelerated wear. Regularly check and adjust the wheel alignment as per the manufacturer’s recommendations.
Ensure that your vehicle’s tires are properly inflated according to the recommended tire pressure. Underinflated or overinflated tires can affect the load distribution on the axles and increase the risk of axle damage. Regularly check and maintain the correct tire pressure.
Follow the recommended service intervals for your vehicle, which may include axle inspections, lubricant changes, and other maintenance tasks. Adhering to these intervals ensures that the axles are properly maintained and any potential issues are addressed in a timely manner.
It’s important to consult your vehicle’s owner’s manual for specific maintenance guidelines and intervals provided by the manufacturer. Additionally, if you notice any unusual noises, vibrations, or handling issues related to the axles, it is advisable to have your vehicle inspected by a qualified mechanic to identify and address any potential axle problems promptly.
How do solid axles differ from independent axles in terms of performance?
When comparing solid axles and independent axles in terms of performance, there are several key differences to consider. Both types of axles have their advantages and disadvantages, and their suitability depends on the specific application and desired performance characteristics. Here’s a comparison of solid axles and independent axles:
Aspect | Solid Axles | Independent Axles |
---|---|---|
Load-Bearing Capability | Solid axles have high load-bearing capability due to their robust and sturdy construction. They can handle heavy loads and provide excellent stability, making them suitable for off-road vehicles, heavy-duty trucks, and towing applications. | Independent axles typically have lower load-bearing capability compared to solid axles. They are designed for lighter loads and offer improved ride comfort and handling characteristics. They are commonly used in passenger cars, sports cars, and vehicles with a focus on maneuverability and road performance. |
Wheel Articulation | Solid axles have limited wheel articulation due to their connected and rigid design. This can result in reduced traction and compromised wheel contact with the ground on uneven terrain. However, solid axles provide excellent traction in situations where the weight distribution on all wheels needs to be maintained, such as in off-road or rock-crawling applications. | Independent axles offer greater wheel articulation as each wheel can move independently of the others. This allows the wheels to better conform to uneven terrain, maximizing traction and maintaining contact with the ground. Independent axles provide improved off-road capability, enhanced handling, and better ride comfort. |
Ride Comfort | Due to their rigid design, solid axles generally provide a stiffer and less compliant ride compared to independent axles. They transmit more road shocks and vibrations to the vehicle’s occupants, resulting in a rougher ride quality. | Independent axles are known for providing better ride comfort. Each wheel can react independently to road imperfections, absorbing shocks and vibrations more effectively. This leads to a smoother and more comfortable ride, particularly on paved roads and surfaces with minor irregularities. |
Handling and Stability | Solid axles offer excellent stability due to their connected nature. They provide better resistance to lateral forces, making them suitable for high-speed stability and towing applications. However, the rigid axle design can limit overall handling and maneuverability, particularly in tight corners or during quick direction changes. | Independent axles generally offer improved handling and maneuverability. Each wheel can react independently to steering inputs, allowing for better cornering performance and agility. Independent axles are commonly found in vehicles where precise handling and responsive steering are desired, such as sports cars and performance-oriented vehicles. |
Maintenance and Repair | Solid axles are relatively simpler in design and have fewer moving parts, making them easier to maintain and repair. They are often more resistant to damage and require less frequent servicing. However, if a component within the axle assembly fails, the entire axle may need to be replaced. | Independent axles are typically more complex in design and have multiple moving parts, such as control arms, CV joints, or bearings. This complexity can result in higher maintenance and repair costs. However, if a failure occurs, only the affected component needs to be replaced, reducing repair expenses compared to replacing the entire axle. |
It’s important to note that advancements in suspension and axle technologies have resulted in various hybrid systems that combine features of solid and independent axles. These systems aim to provide a balance between load-bearing capability, wheel articulation, ride comfort, and handling performance based on specific application requirements.
In summary, solid axles excel in load-bearing capability, stability, and durability, making them suitable for heavy-duty applications and off-road conditions. Independent axles offer improved ride comfort, better wheel articulation, enhanced handling, and maneuverability, making them suitable for passenger cars and vehicles focused on road performance. The choice between solid axles and independent axles depends on the specific needs and priorities of the vehicle or machinery.
editor by CX 2023-12-08
China supplier China Factory Supply Dump Trailer Hydraulic Rear Dump Trailer 3 Axles 40t drive axle
Product Description
Product Description
China Factory Supply Dump Trailer Hydraulic Rear Dump Trailer 3 Axles 40t
Dump Truck trailer is produced by duty and extra durability designed I beam
Opting for high tensile steel Q345,welded by automatic surbmerged-Arc processes.
Top flange 14mm,width flange 140mm / Middle flange 10mm / bottom flange 16mm;width flange 140mm.
30CBM Dump truck trailer can carry up to 60 tons
Tipper trailer are mainly used in construction field for coal sand stones big rocks transport.
Tipper trailers has rear tipper and side tipper be used in different field.
The capacity and payload can be designed according to customer requests.
Maxway dump trailers provide great convenience and practicality during loading and unloading
We support customized design, it helps getting most suitable vehicles for you
High tensile Q345B material enable the dump semi trailer strong enough to transport rocks, sand, stone…
500mm main beam, top plate 14mm / middle plate 10mm / bottom plate 16mm thickness
Detailed Photos
We use high quality and famous brand spares, to ensure the semi trailer has good quality, meet clients requirements.
We use different size of tyres according to
client’s requirements 12R22.5 / 12.00R20
385/65R22.5 / 11R22.5…optional
Fuwa brand 13t payload axles, with springs suspension or air bag suspension optional
28t two-speed landing legs, CZPT brand
you can support the whole trailer with cargo loading
1.Each stage electroplate hard chrome;
2.lighter and easier to maintenance;
3.High quality alloy seamless steel pipe have better mechanical properties;
4.The world famous brands of seals, such as HALLITE, PARKER,etc;
5.World-class processing technology ensures stable and reliable quality.
Product Parameters
Specification of Dump Truck Trailer |
||||
Overall Size |
8700mmx2550mmx3400mm |
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Capacity |
50 tons or optional upon choice |
|||
Chassis |
Material: Q345B |
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Top flange 14mm, middle flange 10mm, bottom flange 16mm |
||||
Main beam height: 500mm |
||||
Axle |
3*13T/16T capacity, CZPT / BPW Brand |
|||
Suspension |
Spring mechanical suspension or air suspension |
|||
Leaf spring |
Leaf spring or air bag |
|||
Floor & Side wall |
4mm floor, 3mm side wall (as customer request) |
|||
Tire |
11.00R20, 12.00R20, 11R22.5, 12R22.5, 315/80R22.5 Tire optional |
|||
Wheel rim |
8.5-20, 9.0-20, 8.25-22.5, 9.0-22.5 steel wheel rim optional upon choice |
|||
Kingpin |
2”/3.5” bolt-in king pin |
|||
Landing gear |
JOST brand two-speed, manual operating, heavy duty landing gear |
|||
Cylinder |
HYVA or Chinese famous brand. |
|||
Braking system |
Dual line brake system; T30/30 spring brake chamber; 40L air tanks |
|||
Painting |
Complete chassis sand blasting to clean rust, 1 coat of anti-corrosive prime, 2 coat of final paint |
|||
Accessories |
One standard tool box, 1 spare carrier |
Packaging & Shipping
Break bulk shipping
RO-RO shipping
Company Profile
ZheJiang Maxway Vehicle Co.,Ltd is founded in 1995 year, specialized in semi trailer & fuel tanker manufacturer
over 25 years, full of experience.
-Over 25 years production experience.
-Equipped with 70 sets producing machines, 65000 square meter workshops, independent research & develop
department-Totally over 560 workers and 60 technicians, we are ability to design the satisfying products for you.
-Over 60 countries export experiences.
-Choose us, choose professional
FAQ
1-How about payment?
30% T/T deposit, 70% T/T balanced before shipment.
2-How about delivery time?
In general, 15-25 working days after receive deposit, depending on the purchase quantity.
3-What about your products quality?
Quality is our culture! Our factory has advanced production technology and management team!
We always attach great importance to quality controlling from the very beginning!
4-MOQ?
One semi trailer or tanker to start.
5-Can you customized semi trailer as our requests?
Of course, it is our advantages, what you want, what we produce.
6-Can you paint our company logo on the trailer?
Yes, it is available, you can send to me the logo picture before trailer finished, we will put your
company logo on the trailer.
After-sales Service: | Overseas After Sales Service |
---|---|
Warranty: | 12 Months |
Type: | Semi-Trailer |
Load Capacity: | 50T |
Certification: | ISO9001 |
Wheel Base: | 8000-9000mm |
Samples: |
US$ 13000/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the safety considerations when working with axles, especially during repairs?
Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:
1. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.
2. Vehicle Stability:
Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.
3. Lifting and Support:
Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.
4. Lockout/Tagout:
If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.
5. Proper Tools and Equipment:
Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.
6. Proper Torque and Tightening:
When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.
7. Safe Handling of Heavy Components:
Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.
8. Proper Disposal of Fluids and Waste:
If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.
9. Training and Experience:
Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.
By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.
Are there specific maintenance tips to extend the lifespan of my vehicle’s axles?
Maintaining the axles of your vehicle is crucial for ensuring their longevity, performance, and overall safety. Here are some specific maintenance tips to extend the lifespan of your vehicle’s axles:
- Regular Inspection:
- Lubrication:
- Seal Inspection and Replacement:
- Proper Loading and Towing:
- Driving Techniques:
- Regular Wheel Alignment:
- Proper Tire Inflation:
- Service Intervals:
Perform regular visual inspections of the axles to check for any signs of damage, leaks, or excessive wear. Look for cracks, bends, or rust on the axle housing, and inspect the axle shafts, seals, and boots. Early detection of issues can help prevent further damage and costly repairs.
Follow the manufacturer’s recommendations for axle lubrication. Proper lubrication helps reduce friction and wear on the axle components. Regularly check the axle’s lubricant level and quality, and replace it as necessary. Use the recommended lubricant type and viscosity for your specific axle.
Check the axle seals for any signs of leaks, such as fluid accumulation around the axle ends. Leaking seals can allow contaminants to enter the axle assembly, leading to premature wear and damage. Replace worn or damaged seals promptly to maintain proper lubrication and prevent contamination.
Ensure that you do not exceed the weight capacity of your vehicle’s axles. Overloading or towing beyond the recommended limits can put excessive stress on the axles, leading to premature wear or failure. Be mindful of the payload and towing capacity specified by the vehicle manufacturer.
Adopt proper driving techniques to minimize stress on the axles. Avoid sudden acceleration, aggressive cornering, and harsh braking, as these actions can subject the axles to excessive forces. Additionally, be cautious when driving over rough terrain or obstacles to prevent impacts that could damage the axles.
Maintain proper wheel alignment to prevent excessive strain on the axles. Misaligned wheels can put uneven loads on the axles, leading to accelerated wear. Regularly check and adjust the wheel alignment as per the manufacturer’s recommendations.
Ensure that your vehicle’s tires are properly inflated according to the recommended tire pressure. Underinflated or overinflated tires can affect the load distribution on the axles and increase the risk of axle damage. Regularly check and maintain the correct tire pressure.
Follow the recommended service intervals for your vehicle, which may include axle inspections, lubricant changes, and other maintenance tasks. Adhering to these intervals ensures that the axles are properly maintained and any potential issues are addressed in a timely manner.
It’s important to consult your vehicle’s owner’s manual for specific maintenance guidelines and intervals provided by the manufacturer. Additionally, if you notice any unusual noises, vibrations, or handling issues related to the axles, it is advisable to have your vehicle inspected by a qualified mechanic to identify and address any potential axle problems promptly.
What are the signs of a worn or failing axle, and how can I troubleshoot axle issues?
Identifying the signs of a worn or failing axle is important for maintaining the safety and functionality of your vehicle. Here are some common signs to look out for and troubleshooting steps you can take to diagnose potential axle issues:
- Unusual Noises:
- Vibrations:
- Uneven Tire Wear:
- Difficulty Steering:
- Visible Damage or Leaks:
- Professional Inspection:
If you hear clunking, clicking, or grinding noises coming from the area around the wheels, it could indicate a problem with the axle. These noises may occur during acceleration, deceleration, or when turning. Troubleshoot by listening carefully to the location and timing of the noises to help pinpoint the affected axle.
A worn or failing axle can cause vibrations that can be felt through the steering wheel, floorboard, or seat. These vibrations may occur at certain speeds or during specific driving conditions. If you experience unusual vibrations, it’s important to investigate the cause, as it could be related to axle problems.
Inspect your tires for uneven wear patterns. Excessive wear on the inner or outer edges of the tires can be an indication of axle issues. Misaligned or damaged axles can cause the tires to tilt, leading to uneven tire wear. Regularly check your tires for signs of wear and take note of any abnormalities.
A worn or damaged axle can affect steering performance. If you experience difficulty in steering, such as stiffness, looseness, or a feeling of the vehicle pulling to one side, it may be due to axle problems. Pay attention to any changes in steering responsiveness and address them promptly.
Inspect the axles visually for any signs of damage or leaks. Look for cracks, bends, or visible fluid leaks around the axle boots or seals. Damaged or leaking axles can lead to lubrication loss and accelerated wear. If you notice any visible issues, it’s important to have them inspected and repaired by a qualified mechanic.
If you suspect axle issues but are unsure about the exact cause, it’s advisable to seek a professional inspection. A qualified mechanic can perform a thorough examination of the axles, suspension components, and related systems. They have the expertise and tools to diagnose axle problems accurately and recommend the appropriate repairs.
It’s important to note that troubleshooting axle issues can sometimes be challenging, as symptoms may overlap with other mechanical problems. If you’re uncertain about diagnosing or repairing axle issues on your own, it’s recommended to consult a professional mechanic. They can provide a proper diagnosis, ensure the correct repairs are performed, and help maintain the safety and performance of your vehicle.
editor by CX 2023-12-06
China OEM Rear Dump Trailer End Dumping Dumper Cargo Semi Truck Trailer 50t to 70 Ton 3/4/5 Axles with CZPT Hydraulic Cylinder wholesaler
Product Description
Product Description
Can be customized according to the needs of various trailers, Factory direct sales, big discount.
Detailed Photos
Product Parameters
Type | Rear tipper trailer | Tire model | ||
Specifications | Loading capacity | Axle | Number of tires | 1100R20 1200R20 12R22.5 (Other Size / Single Super Tire Contact with Supplier) |
20-100ton(capacity can be customized)
|
27/40CBM 60 ton | 3 Axle | 12 | |
45CBM 60-80ton | 4 Axle | 16 | ||
55CBM 60-80 ton | 5 Axle | 20 | ||
65CBM 60-100 ton | 6 Axle | 24 |
Total height | 3000mm -3500mm | |
Height of breast board | 1800mm-2500mm | |
Dimensions(LxWxH) | 6500 to 17500mm x 2500mm-2550 x 1500mm-4000mm | |
Cylinder | Haiwo brand | |
Axle and Brand | 13T/16T/18T Leitewei , (2/4 axle,fuhua/BPW to choose) | |
Tire brand | 12r22.5 (Chengshan, Xihu (West Lake) Dis. and other 3-Pack tires) | |
Axle spacing | 1310mm | |
Tare weight | 4tons to 12 tons | |
Rims | 8.5-20, 9.0-20 | |
Brake System | Double line pneumatic braking system with CZPT emergency relay valve | |
Front axle lifting | 1/2/3/4 axle Optional | |
Plate spring | Ten pieces 13mm(widen) | |
Suspension System | Heavy machinery suspension / air suspension | |
Main Beam | Height 500mm Q345 carbon steel,thickness 10mm(height Optional) | |
Up and down the wing | Upper16mm,lower18mm ,Middle web10mm(Optional) | |
Kingpin | 2′ or 3.5′ interchangeable,(50.mm-90mm interchangeable) | |
Landing Gear | 28 Tons ,Two speed manual (Yost or CZPT Can be choose) | |
Electrical System | 1.Voltage: 24v 2. Receptacle: 7 ways (7 wire harness) German standard | |
Lights and Reflectors | Rear light, rear reflector, turn indicative light, side reflector, fog lamp, number plate light | |
Painting | Shot blast to SA 2.5 Standard prior to application of primer, polyurethane top coat. Total DFT not less than 100μm;Any color will be available | |
Tool Box | One tool box with a set of standard trailer tools | |
Spare Tyre Carrier | One piece or 2 pieces | |
Packing | Polish with wax before shipping | |
Color | All colors can be customized |
Packaging & Shipping
1.The trailer is waxed before it is packed to prevent seawater from corroding the trailer surface.
2.We will choose the most suitable transportation method for customers and reduce the transportation costs of customers.
Company Profile
ZheJiang CZPT Special Vehicle Co., Ltd. is located in HangZhou City, ZheJiang Province. We operate in good faith and specialize in R & D, mass production, retail sales of semi-trailer and other transportation equipment. With international advanced and first-class integrated production line, special trailer development team and the combination of Chinese and foreign technology, various types of trailers (such as bulk cement tank trailer, retractable semi-trailer, detachable gooseneck trailer, modular hydraulic trailer, etc.) can be customized. Based on the rich traffic advantages and resources in Central China, letway is committed to providing global customers with high-quality and cost-effective transportation equipment.
Our Advantages
Price advantage:
We sell in factories without middlemen, so our price will be better than that of trading companies
Quality advantage:
From the moment the customer places an order, we will be equipped with a professional team. Professional personnel are responsible for the design, production, tracking and transportation. We adopt the principle of responsibility system, and the quality can be guaranteed.
Professional advantages:
We have our own R & D team and design team. Our team has received professional training and good education, and is skilled in using CAD, SW and other drawing tools
Service advantages:
The staff will give the most favorable and accurate quotation to the customer within 2 hours according to the customer’s requirements, make the most appropriate purchase scheme for the customer, and formulate the perfect solution according to the customer’s after-sales demand within 10 hours.
FAQ
1.What is the delivery date?
It usually takes 15 to 25 days of receiving the deposit.
2.Payment and mode of transportation?
We accept both T/T and D/P .
Bulk, rolling, loading, land transportation, I will actively provide customers with cheaper transportation.
3. If Our Vehicle/Trailer Can Couple With Your Tractor Head ?
– 90% Of The Truck In The Market Can Coupling With Our Vehicle, As Howo, Shacman, Beiben, Volve…
– If Other Brand Truck Head, Please Inform Our Sales Manager Before Order Placing.
4.Can you satisfy my special requirement?
Definitely!We can make the trailers or trucks based on your requirement.
After-sales Service: | Solve Problems for Customers at Any Time |
---|---|
Type: | Semi-Trailer |
Load Capacity: | 50T |
Certification: | ECE, GCC, CE, ISO9001, DOT, CCC, ISO/TS16949 |
Wheel Base: | 5800mm |
Tread: | 1310mm |
Samples: |
US$ 10000/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the safety considerations when working with axles, especially during repairs?
Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:
1. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.
2. Vehicle Stability:
Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.
3. Lifting and Support:
Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.
4. Lockout/Tagout:
If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.
5. Proper Tools and Equipment:
Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.
6. Proper Torque and Tightening:
When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.
7. Safe Handling of Heavy Components:
Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.
8. Proper Disposal of Fluids and Waste:
If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.
9. Training and Experience:
Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.
By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.
How do axle ratios impact the performance and fuel efficiency of a vehicle?
The axle ratio of a vehicle plays a crucial role in determining its performance characteristics and fuel efficiency. Here’s a detailed explanation of how axle ratios impact these aspects:
Performance:
The axle ratio refers to the ratio of the number of rotations the driveshaft makes to the number of rotations the axle makes. A lower axle ratio, such as 3.23:1, means the driveshaft rotates 3.23 times for every rotation of the axle, while a higher ratio, like 4.10:1, indicates more driveshaft rotations per axle rotation.
A lower axle ratio, also known as a numerically higher ratio, provides better low-end torque and acceleration. This is because the engine’s power is multiplied as it goes through the gears, resulting in quicker acceleration from a standstill or at lower speeds. Vehicles with lower axle ratios are commonly found in trucks and performance-oriented vehicles where quick acceleration and towing capacity are desired.
On the other hand, a higher axle ratio, or numerically lower ratio, sacrifices some of the low-end torque for higher top-end speed and fuel efficiency. Vehicles with higher axle ratios are typically used in highway driving scenarios where maintaining higher speeds and maximizing fuel efficiency are prioritized.
Fuel Efficiency:
The axle ratio directly affects the engine’s RPM (revolutions per minute) at a given vehicle speed. A lower axle ratio keeps the engine running at higher RPMs, which may result in increased fuel consumption. However, this ratio can provide better towing capabilities and improved off-the-line acceleration.
In contrast, a higher axle ratio allows the engine to operate at lower RPMs during cruising speeds. This can lead to improved fuel efficiency because the engine doesn’t have to work as hard to maintain the desired speed. It’s worth noting that other factors, such as engine efficiency, aerodynamics, and vehicle weight, also influence fuel efficiency.
Manufacturers carefully select the axle ratio based on the vehicle’s intended purpose and desired performance characteristics. Some vehicles may offer multiple axle ratio options to cater to different driving preferences and requirements.
It’s important to consider that changing the axle ratio can have implications on the overall drivetrain system. Modifying the axle ratio can affect the vehicle’s speedometer accuracy, transmission shifting points, and may require recalibration of the engine control unit (ECU) to maintain optimal performance.
As always, for precise information on a specific vehicle’s axle ratio and its impact on performance and fuel efficiency, it is best to consult the vehicle manufacturer’s specifications or consult with automotive experts.
What are the signs of a worn or failing axle, and how can I troubleshoot axle issues?
Identifying the signs of a worn or failing axle is important for maintaining the safety and functionality of your vehicle. Here are some common signs to look out for and troubleshooting steps you can take to diagnose potential axle issues:
- Unusual Noises:
- Vibrations:
- Uneven Tire Wear:
- Difficulty Steering:
- Visible Damage or Leaks:
- Professional Inspection:
If you hear clunking, clicking, or grinding noises coming from the area around the wheels, it could indicate a problem with the axle. These noises may occur during acceleration, deceleration, or when turning. Troubleshoot by listening carefully to the location and timing of the noises to help pinpoint the affected axle.
A worn or failing axle can cause vibrations that can be felt through the steering wheel, floorboard, or seat. These vibrations may occur at certain speeds or during specific driving conditions. If you experience unusual vibrations, it’s important to investigate the cause, as it could be related to axle problems.
Inspect your tires for uneven wear patterns. Excessive wear on the inner or outer edges of the tires can be an indication of axle issues. Misaligned or damaged axles can cause the tires to tilt, leading to uneven tire wear. Regularly check your tires for signs of wear and take note of any abnormalities.
A worn or damaged axle can affect steering performance. If you experience difficulty in steering, such as stiffness, looseness, or a feeling of the vehicle pulling to one side, it may be due to axle problems. Pay attention to any changes in steering responsiveness and address them promptly.
Inspect the axles visually for any signs of damage or leaks. Look for cracks, bends, or visible fluid leaks around the axle boots or seals. Damaged or leaking axles can lead to lubrication loss and accelerated wear. If you notice any visible issues, it’s important to have them inspected and repaired by a qualified mechanic.
If you suspect axle issues but are unsure about the exact cause, it’s advisable to seek a professional inspection. A qualified mechanic can perform a thorough examination of the axles, suspension components, and related systems. They have the expertise and tools to diagnose axle problems accurately and recommend the appropriate repairs.
It’s important to note that troubleshooting axle issues can sometimes be challenging, as symptoms may overlap with other mechanical problems. If you’re uncertain about diagnosing or repairing axle issues on your own, it’s recommended to consult a professional mechanic. They can provide a proper diagnosis, ensure the correct repairs are performed, and help maintain the safety and performance of your vehicle.
editor by CX 2023-11-16
China Custom 500 Tons Double Acting Hydraulic Cylinder with Good quality
Product Description
500 Tons Double Acting Hydraulic Cylinder
1. Describe of hydraulic jack:
High pressure electric hydraulic jack is powered by ZB series of high pressure electric oil pump,the function for oil pressure rebound, overflow, it is designed a safe protect pressurizer, it can protect emergent over pressure, especial construction can protect jack. Hydraulic jack can bearpartial loading is 5% of rated pressure. High pressure alloy cylinder is very durable, especially in the larger project, it is easily to be operated and control. It can be used for lifting heavy machine,bridge project, hydraulic engineering, harbour construction and other equipment. It has large output,light weight, remote control and other advantages, it can match with our high pressure oil pump, it can reach jack, push, pull and extrusion and kinds of working.
2. Technology parameters of hydraulic jack:
Model | Tonnage T |
Stroke B-A mm |
Cloase height A mm |
Extend height B mm |
Outer diameter of oil cylinder mm |
Dimension of plunger mm |
Dimension of oil pump mm |
Weight kg |
Pressure | Recommend electric oil pump |
STQ50-100 | 50 | 100 | 225 | 325 | 127 | 70 | 100 | 35 | 63MPA | 50T-200T 0.55KW 0.75KW 1.5KW 3KW 4KW 5.5KW |
STQ50-160 | 160 | 285 | 445 | 39 | ||||||
STQ50-200 | 200 | 325 | 525 | 46 | ||||||
STQ50-300 | 300 | 425 | 725 | 48 | ||||||
STQ50-500 | 500 | 625 | 1125 | 63 | ||||||
STQ100-100 | 100 | 100 | 250 | 350 | 180 | 100 | 140 | 58 | 63MPA | |
STQ100-160 | 160 | 310 | 470 | 63 | ||||||
STQ100-200 | 200 | 350 | 550 | 78 | ||||||
STQ100-300 | 300 | 450 | 750 | 96 | ||||||
STQ100-500 | 500 | 650 | 1150 | 130 | ||||||
STQ150-100 | 150 | 100 | 260 | 360 | 219 | 125 | 180 | 58 | 63MPA | |
STQ150-160 | 160 | 320 | 480 | 69 | ||||||
STQ150-200 | 200 | 360 | 560 | 86 | ||||||
STQ150-300 | 300 | 460 | 760 | 103 | ||||||
STQ150-500 | 500 | 660 | 1160 | 255 | ||||||
STQ200-100 | 200 | 100 | 285 | 385 | 240 | 150 | 200 | 96 | 63MPA | |
STQ200-160 | 160 | 345 | 505 | 103 | ||||||
STQ200-200 | 200 | 385 | 585 | 116 | ||||||
STQ200-300 | 300 | 485 | 785 | 161 | ||||||
STQ200-500 | 500 | 685 | 1185 | 221 | ||||||
STQ320-100 | 320 | 100 | 310 | 410 | 330 | 180 | 250 | 196 | 63MPA | 1.5KW 3KW 4KW 5.5KW |
STQ320-160 | 160 | 370 | 530 | 240 | ||||||
STQ320-200 | 200 | 410 | 610 | 258 | ||||||
STQ320-300 | 300 | 510 | 810 | 311 | ||||||
STQ320-500 | 500 | 710 | 1210 | 456 | ||||||
STQ400-100 | 400 | 100 | 355 | 455 | 380 | 200 | 290 | 198 | 63MPA | 3KW 4KW 5.5KW 7.5KW |
STQ400-160 | 160 | 415 | 575 | 231 | ||||||
STQ400-200 | 200 | 460 | 660 | 264 | ||||||
STQ400-300 | 300 | 555 | 855 | 367 | ||||||
STQ400-500 | 500 | 755 | 1255 | 456 | ||||||
STQ500-100 | 500 | 100 | 360 | 460 | 430 | 200 | 320 | 323 | 63MPA | 3KW 4KW 5.5KW 7.5KW |
STQ500-160 | 160 | 420 | 580 | 330 | ||||||
STQ500-200 | 200 | 460 | 660 | 420 | ||||||
STQ500-300 | 300 | 560 | 860 | 581 | ||||||
STQ500-500 | 500 | 760 | 1260 | 599 | ||||||
STQ630-100 | 630 | 100 | 417 | 517 | 500 | 250 | 360 | 560 | 63MPA | 4KW 5.5KW 7.5KW 11KW |
STQ630-160 | 160 | 477 | 637 | 633 | ||||||
STQ630-200 | 200 | 517 | 717 | 696 | ||||||
STQ630-300 | 300 | 617 | 917 | 898 | ||||||
STQ630-500 | 500 | 817 | 1317 | 1250 | ||||||
STQ800-100 | 800 | 100 | 488 | 588 | 560 | 300 | 400 | 896 | 63MPA | 7.5KW 11KW |
STQ800-200 | 200 | 598 | 798 | 1040 | ||||||
STQ800-300 | 300 | 698 | 998 | 1380 | ||||||
STQ800-500 | 500 | 898 | 1398 | 1520 | ||||||
STQ1000-100 | 1000 | 100 | 530 | 630 | 600 | 320 | 450 | 1286 | 63MPA | 7.5KW 11KW |
STQ1000-200 | 200 | 630 | 830 | 1332 | ||||||
STQ1000-300 | 300 | 760 | 1060 | 1663 |
3.Detailed images of hydraulic jack:
4.Application:
Our hydraulic jacks have been widely used for industrial field, such as steel plant, cement industry, chemical and refinery, bridge, railway, highway, hydropower station, ship repair, building, construction and maintenance.
5.Company information:
HangZhou Lead Equipment Co., Ltd. Have been in hydraulic tools industry since 2009.
Our main products as follow:
Single acting hydraulic jack/cylinder/ram (10-100 tons)
Single acting hollow hydraulic jack/cylinder/ram (12-100 tons)
Double acting hydraulic jack/cylinder/ram (50-2000 tons)
Double acting hollow hydraulic jack/cylinder/ram (50-2000 tons)
Single acting hydraulic jack/cylinder/ram with lock nut (55-200 tons)
Thin type single acting hydraulic jack/cylinder/ram (10-200 tons)
Ultrathin hydraulic jack/cylinder/ram (10-200 tons)
Flange type hydraulic jack/cylinder/ram (10-630 tons)
Synchronous hydraulic jack (10-1000 tons)
Hydraulic accessories: high pressure oil hose, couplers, seal kits, mainfold, etc.
All the tonnage, stroke, height can be customized according to client’s requirements, supply the best quality and serve. Our warranty is 2 years.
Type: | Hydraulic Jack |
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Structure: | Hydraulic Jack |
Capacity (Load): | 50-1000 Tons |
Power Source: | Hydraulic |
Max Height: | >400mm |
Certification: | CE, ISO 9001:2008, SGS |
Customization: |
Available
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How do hydraulic cylinders enhance the performance of construction and mining equipment?
Hydraulic cylinders play a vital role in enhancing the performance of construction and mining equipment by providing powerful and precise linear motion. These industries require heavy-duty machinery that can withstand demanding conditions and efficiently perform tasks such as lifting, pushing, and digging. Here’s a detailed explanation of how hydraulic cylinders enhance the performance of construction and mining equipment:
1. Power and Force:
– Hydraulic cylinders are capable of generating substantial force, allowing construction and mining equipment to handle heavy loads and perform challenging tasks. The hydraulic system applies pressure to the fluid, which is transmitted to the hydraulic cylinder, resulting in the movement of the piston rod. The larger the diameter of the cylinder, the greater the force that can be generated. Hydraulic cylinders enable the equipment to exert significant force, making it possible to lift and move heavy materials, excavate soil and rock, and perform other demanding operations.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of construction and mining equipment. By regulating the flow of hydraulic fluid into and out of the cylinder through control valves, operators can precisely control the speed, position, and force exerted by the hydraulic cylinder. This level of control allows for accurate and controlled movements, enabling operators to perform tasks with precision and efficiency. Whether it’s lifting a specific load, positioning an attachment, or maneuvering in tight spaces, hydraulic cylinders provide the necessary control for optimal equipment performance.
3. Adaptability:
– Hydraulic cylinders are highly adaptable to various construction and mining equipment. They can be designed and manufactured in different sizes, stroke lengths, and configurations to suit specific requirements. Hydraulic cylinders can be integrated into different types of equipment, such as excavators, loaders, bulldozers, and drilling rigs. Their adaptability allows for the customization of equipment to meet the needs of different applications and operating conditions, enhancing overall performance.
4. Durability and Reliability:
– Construction and mining environments are known for their harsh conditions, including extreme temperatures, vibrations, and exposure to dust, dirt, and debris. Hydraulic cylinders are designed to withstand these challenging conditions and provide long-lasting performance. They are constructed using robust materials, such as high-strength steel, and equipped with seals and components that can endure heavy loads, impacts, and contaminants. The durability and reliability of hydraulic cylinders ensure that construction and mining equipment can operate continuously and withstand the demanding nature of these industries.
5. Safety:
– Hydraulic cylinders contribute to the safety of construction and mining equipment operations. Their precise control allows operators to perform tasks with accuracy, minimizing the risk of accidents and damage to the equipment or surrounding structures. Hydraulic cylinders also enable the implementation of safety features, such as overload protection systems and emergency stop mechanisms, ensuring the safe operation of the equipment. The reliable and controlled movements provided by hydraulic cylinders enhance overall safety in construction and mining operations.
6. Increased Productivity:
– By providing the necessary power, precise control, and adaptability, hydraulic cylinders contribute to increased productivity in construction and mining applications. Construction and mining equipment equipped with hydraulic cylinders can perform tasks more efficiently and effectively, reducing the time and effort required to complete projects. The ability to handle heavy loads, control movements precisely, and adapt to various tasks improves the overall productivity of the equipment, leading to cost savings and improved project timelines.
In summary, hydraulic cylinders enhance the performance of construction and mining equipment by providing power, precise control, adaptability, durability, and safety. They enable these machines to handle heavy loads, perform tasks with accuracy, withstand harsh conditions, and increase productivity. Hydraulic cylinders are integral components that contribute to the efficiency and effectiveness of construction and mining operations.
Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations
Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
- Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
- Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
- Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
- Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.
In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.
What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?
Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:
1. High Force Generation:
– Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.
2. Precise Control:
– Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder’s movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.
3. Safety:
– Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.
4. Versatility and Adaptability:
– Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.
5. Smooth and Controlled Operation:
– Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.
6. Compact Design:
– Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.
7. Durability and Reliability:
– Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.
8. Energy Efficiency:
– Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.
In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.
editor by CX 2023-09-13
China Professional Earring Hydraulic Cylinder Tie Rod Cylinders, Welded Cylinders, Plunger Type Cylinders and OEM Cylinders Manufacturer with Hot selling
Product Description
Our company produces all series of hydraulic cylinders, including engineering cylinders, tie rod cylinders, earring cylinders, multi-section cylinders, flange cylinders, high pressure cylinders, heavy-duty cylinders, HSG series hydraulic cylinders, single-acting cylinders, two-way cylinders, and other non-standard customized hydraulic product. After years of practice, our company has accumulated rich experience in processing and installation. The parts are precision CNC machined by all series of horizontal lathe, and the seals are made of CZPT imported famous brand products. The products are continuously improved and improved, and the quality and accuracy are reliable and stable. Our cylinder products have been exported to the Middle East. , Asia, Europe and the United States and other places, we have more than 10 years of cooperation with oil cylinder customers.
In order to achieve maximum quality control, 80% of our parts are produced by ourselves, among which we can process super-large hydraulic cylinder body parts and telescopic shaft parts with our large horizontal lathes, we can even turn hydraulic cylinders with a length of more than 11 meters, and The surface finish of the shaft cylinder can reach Ra1.6 directly through the lathe.
Our main products :
tie rod cylinder, welding cylinder, double-acting cylinder, single-acting cylinder, piston cylinder, plunger cylinder, single-rod cylinder, double-rod cylinder, etc.;
Technical parameters: The cylinder diameter is 32~320mm, the stroke is 5~6000mm, and the working pressure is 2.5~31Mpa;
The installation methods include flange, single ear, double ear, foot seat, hinge shaft, welded pipe, etc., and provide rod end connectors, including Y-type joint, I-type joint, joint bearing, welded pipe, etc.;
Workshop overview:
Our sheet metal fabrication workshop equipped with a series of cutting machines, including laser cutter, flame cutter, water jet cutter, and plasma cutter, with these advanced CNC machine we can cut the materials with high efficiency and high accuracy.
Laser Cutting | Plasma Cutting | Flame Cutting | Water-jet Cutting | |
Cutting Depth | 25mm | 100mm | 450mm | 250mm |
Cutting Width | 3500mm | 4000mm | 6000mm | 3500mm |
Cutting Length | 28000mm | 20000mm | 20000mm | 10000mm |
Accuracy | ±0.2mm | ±1mm | ±0.8mm |
We have a series of imported CNC Machining equipment, including large gantry machining center, horizontal boring and milling machine, turning and milling compound center, large vertical lathe machining center, heavy horizontal lathe machining center, dmulti-hole drilling and other machining equipment facilities.
Our processing capabilities are as follows:
Gantry Machining Center | Max Height:4000mm | Max Width:4500mm | Max Length: 12000mm | ||
Large Boring Mill | X: 15000mm | Y:4000mm | Z+W:900+1000 mm | Max Weight: 250T | Bore Tool Dia: 280mm |
Truning and Milling center | Height: 4500mm | Weight: 350T | Max Diameter:11000mm | ||
Vertical Lathe | Height: 4000mm | Weight: 50T | Max Diameter: 5000mm | ||
Horizontal Lathe | Max Length: 12m | Weight: 50T | |||
Deep hole drilling | X:3000mm | Y:2500mm | Z:700mm | Hole Dia: 16-80mm | Depth: 700mm |
Multi-hole drilling | X:7000mm | Y:3000mm | Z:700mm | Hole Dia:2-120mm | Depth: 320mm |
We have a complete welding platform, including plasma welding, strip surfacing, argon arc welding, TIG welding, laser welding, hand arc welding, and submerged arc welding equipment clusters.Welding methods include tube-sheet strip surfacing, automatic submerged arc welding, carbon dioxide gas shielded welding, argon tungsten arc welding, electrode arc welding, plasma welding, etc. The materials that can be welded are carbon steel, alloy steel, stainless steel, and non-ferrous metals such as copper, aluminum, and titanium.
To ensure that the quality strictly meets the requirements, we have special quality inspectors to supervise and review the product quality for all projects, and we are equipped with a variety of inspection methods. For welding, we have magnetic particle inspection, X-ray inspection and other methods to inspect the weld quality. For precision machined products, we use advanced three-coordinate testing equipment to check product size, flatness, parallelism, concentricity, etc. For precision machined surfaces, we will also use special testing equipment to check that the surface roughness perfectly meets the acceptance criteria. Moreover, we will custom make inspection methods to serve for their project.
Inspection Facilites:
After-sales Service: | Tbd |
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Warranty: | Tbd |
Condition: | New |
Certification: | ISO9001 |
Standard: | ASTM |
Customized: | Customized |
Samples: |
US$ 2500/Ton
1 Ton(Min.Order) | |
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Customization: |
Available
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Can hydraulic cylinders be retrofitted onto existing equipment for improved functionality?
Yes, hydraulic cylinders can be retrofitted onto existing equipment to enhance functionality and performance. Retrofitting hydraulic cylinders onto existing machinery or equipment offers several benefits, including increased power, improved control, enhanced precision, and versatility. Here’s a detailed explanation of how hydraulic cylinders can be retrofitted onto existing equipment for improved functionality:
1. Increased Power:
– Retrofitting hydraulic cylinders allows for the addition of hydraulic power to the existing equipment. By integrating hydraulic cylinders, the equipment can generate higher forces and handle heavier loads. This increased power enables the equipment to perform tasks that were previously challenging or impossible. For example, a retrofit hydraulic cylinder on a crane can enhance its lifting capacity and enable it to handle heavier loads more efficiently.
2. Improved Control:
– Hydraulic cylinders provide precise control over the motion and positioning of equipment. By retrofitting hydraulic cylinders, operators gain better control over the speed, force, and direction of movement. The addition of hydraulic control valves and a hydraulic power unit allows for fine-tuning of the equipment’s operation. Improved control facilitates safer and more efficient operation, reducing the risk of damage and improving overall productivity.
3. Enhanced Precision:
– Retrofitting hydraulic cylinders onto existing equipment can significantly improve precision and accuracy. Hydraulic systems offer precise control over movement, enabling smooth and controlled motion. This enhanced precision is beneficial in applications where precise positioning or repetitive movements are required. For instance, retrofitting hydraulic cylinders onto a robotic arm can enhance its accuracy and repeatability, making it more suitable for tasks that demand high precision.
4. Versatility and Adaptability:
– Retrofitting hydraulic cylinders can increase the versatility and adaptability of existing equipment. Hydraulic systems can be easily integrated with various types of machinery, allowing for the utilization of hydraulic power across different applications. The modular nature of hydraulic components facilitates the retrofitting process, enabling the equipment to perform a broader range of tasks. This versatility is particularly advantageous in industries where equipment needs to adapt to changing operational requirements.
5. Retrofit Kits and Customization:
– Manufacturers often provide retrofit kits that include all the necessary components for integrating hydraulic cylinders onto existing equipment. These kits typically consist of hydraulic cylinders, mounting brackets, hoses, fittings, control valves, and other required accessories. Retrofit kits simplify the retrofitting process and ensure compatibility between the hydraulic components and the existing equipment. Additionally, manufacturers can offer customization options to tailor the retrofit solution to specific equipment and application needs.
6. Cost-Effective Solution:
– Retrofitting hydraulic cylinders onto existing equipment can be a cost-effective solution compared to purchasing new machinery. By leveraging the existing equipment’s structural framework and mechanical components, the overall cost of upgrading can be reduced. Retrofitting also minimizes downtime since the equipment does not need to be completely replaced. Furthermore, the improved functionality and performance resulting from the retrofit can lead to increased productivity and cost savings in the long run.
7. Professional Installation and Expertise:
– Retrofitting hydraulic cylinders onto existing equipment often requires professional installation and expertise. Working with experienced hydraulic system integrators or manufacturers ensures proper installation, compatibility, and optimal performance of the retrofit solution. These professionals can assess the existing equipment, recommend suitable hydraulic components, and carry out the retrofitting process efficiently. Their knowledge and expertise contribute to the successful integration of hydraulic cylinders and the overall improvement of equipment functionality.
In summary, hydraulic cylinders can indeed be retrofitted onto existing equipment to improve functionality. This retrofitting process offers advantages such as increased power, improved control, enhanced precision, versatility, cost-effectiveness, and access to retrofit kits and customization options. By retrofitting hydraulic cylinders, existing equipment can be upgraded to meet evolving operational needs, extend its lifespan, and enhance overall performance.
Ensuring Controlled and Safe Force Application in Heavy Machinery with Hydraulic Cylinders
Hydraulic cylinders play a critical role in heavy machinery by ensuring controlled and safe force application. The ability to exert and control high forces is essential for heavy machinery operations, such as lifting, pressing, pushing, or pulling heavy loads. Let’s explore how hydraulic cylinders ensure controlled and safe force application in heavy machinery:
- Force Control: Hydraulic cylinders provide precise force control capabilities. The hydraulic system’s pressure can be adjusted to regulate the force exerted by the cylinder. This control allows operators to apply the necessary force for a specific task while ensuring it remains within safe limits. By accurately controlling the force, hydraulic cylinders help prevent excessive force that could damage the machinery or compromise the safety of the operation.
- Load Balancing: In heavy machinery, multiple hydraulic cylinders are often used in conjunction to distribute and balance the applied force. By using multiple cylinders, the load can be evenly distributed across the machinery, minimizing stress concentrations and ensuring controlled force application. This load balancing approach enhances the stability and safety of the machinery, preventing uneven loading that could lead to structural issues or instability.
- Safety Valves: Hydraulic systems in heavy machinery are equipped with safety valves to protect against excessive force or overloading. Safety valves are designed to release hydraulic fluid from the cylinder when the force exceeds a predetermined threshold. This prevents the force from reaching dangerous levels, safeguarding the machinery and preventing potential accidents or damage. Safety valves provide an additional layer of safety and ensure controlled force application even in unexpected circumstances.
- Pressure Relief Systems: Hydraulic cylinders incorporate pressure relief systems to further enhance safety. These systems are designed to relieve excess pressure in the hydraulic system, which could occur due to factors such as thermal expansion or system malfunctions. By relieving excess pressure, the pressure relief systems prevent sudden and uncontrolled force surges, maintaining safe and controlled force application in heavy machinery.
- Structural Integrity: Hydraulic cylinders are designed to withstand the high forces and loads associated with heavy machinery applications. The cylinders are constructed using robust materials, such as high-strength steel, and undergo rigorous testing to ensure their structural integrity. This ensures that the cylinders can safely handle the forces applied during heavy machinery operations without experiencing failures or deformations that could compromise the safety and controlled force application.
In summary, hydraulic cylinders ensure controlled and safe force application in heavy machinery through force control, load balancing, safety valves, pressure relief systems, and robust structural design. These features and design considerations enable operators to exert the necessary force while maintaining safety and preventing excessive loads or force surges. By incorporating hydraulic cylinders into heavy machinery, manufacturers can achieve controlled force application, enhance operational safety, and protect the machinery from damage or failure.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
– Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
– Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal’s law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
– Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
– Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder’s movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
– Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
– Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
– Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
– Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
– Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
– Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
– Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
editor by CX 2023-09-13
China OEM AISI4130 30CrMo Forged Fluid End Module / Hydraulic Cylinder / Valve Box vacuum pump belt
Product Description
AISI4130 30CrMo Forged Fluid End Module / Hydraulic Cylinder / Valve Box
Product Description
Hydraulic cylinder is also called the valve box, it is a major part to the fluid end parts. Blank forged by highstrength alloy steel. After heat treated, with multi-channel processes. The 3 cylinders of each pump is interchangeable.
Our company can offer BOMCO, Lanshi, HangZhoua, EMSCO, GARDEN DENVER, IDECO, NATIONAI, OILWELL, WEATHERFORD brands and Russian mud pump etc for all kinds of fluid end assy, and the spare parts.
Material |
AISI 4135(35CrMo) or AISI 4130(30CrMo) |
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Application |
Rated for drilling operation pressure from 5000 CZPT up to 7500 PSI |
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Heat Treatment |
High Pressure Forging & Advanced Heat Treatment conforming to & Exceeding API 6A Specification |
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100% Interchangeable |
100% interchangeable with a wide range of world popular brands mud pumps |
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Material Tests |
in accordance with ASTM A 370 |
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UT Inspection |
performed per ASTM A 388 on each forging to ensure free of crack, inclusion, lamination etc |
Product Parameters
Russian pump |
UNBT950, UNB600, 8T650, UNBT1180L, NBT600,NBT300 etc. |
BOMCO/Emsco/HongHua |
FB1300/1600, F1300/1600, F800/1000, F500 & some duplex pumps. |
Gardener Denver |
PZ 7, PZ 8/9, PZ 10/11, KF-FXK, FY-FXD, FD-FXX, FG-FXG, FQ-FXQ, FF-FXP, FG-GXG. |
National |
7P50, 8P80, 9P100, 10P130, 12P160, 14P220, JWS165, JWS340/400, C250/350, K700, K500, K380. |
Oilwell |
A560/600PT, A850/1100PT, A1400/1700PT, 214P, 810P. |
Ideco |
T500, T800/1000, T1300/1600. |
Wirth |
TPK1000, TPK1600, TPK2000/2200. |
Weatherford |
MP-5, MP-8, MP-10, MP-13, MP-16 |
Detailed Photos
Other Hot Sale Parts
Company Profile
Lake Petro company is a professional supplier of various oilfield equipment, including oil drilling and service equipment,oil production equipment,OCTG ,wellhead & downhole tools and spare parts with API certification. Following the principle of “quality first, science and technology innovated, people oriented”, every CZPT person is sparing no effort to provide the customers with best products and services. Through efforts of CZPT staff, our products have already been exported to USA, South America, Africa, Middle East, Russia and some other countries (regions). With super quality, reasonable price and professional service, CZPT company has become VIP (assigned) supplier and built strategic partnership with some coutries’ national petroleum companies.
Certifications
FAQ
How to order?
Please send us your inquiry with detail item description or with Model number.
If there is no packing demand we take it as our regular exported standard packing.
We will offer you an order form for filling. We will recommend you the most suitable model according to information you offered.
You send us your detail requirement, we provide quotation to you.
Can I expect a quality products?
All the production and processing are strictly according to ISO 9001:2008 and API standard. At the same time, mature production technology ensuring the quality satisfy international request. We also welcome the third party inspection, such as BV, SGS and TUV.
The information you may like to know before Payment:
1. Methods of Payment: T/T (Telegraphic Transfer) or L/C at sight
2. Shipping way
Sample order: we suggest Courier express like DHL/UPS/TNT/FEDEX or by air
Bulk order: we suggest by air or by sea
3. Quality Control
We have our own experienced QC.
There will be strict inspection and testing for every order before shipping out.
After-sales Service: | Online Support |
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Warranty: | 12 Months |
Manufacturing Process: | Forging |
Surface Treatment: | Painting |
Operation Pressure: | Pump Pressure |
Material: | Alloy |
Customization: |
Available
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What role do hydraulic cylinders play in optimizing power distribution and efficiency?
Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:
1. Power Transmission:
– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.
2. High Power Density:
– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.
3. Load Handling and Control:
– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.
4. Variable Force and Speed:
– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.
5. Energy Recovery:
– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.
6. Integrated Control Systems:
– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.
7. System Efficiency Improvement:
– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.
In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.
Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements
Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:
- High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
- Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
- Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
- Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
- System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.
In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.
Can hydraulic cylinders be adapted for use in both industrial and mobile equipment?
Yes, hydraulic cylinders can be adapted for use in both industrial and mobile equipment. The versatility and adaptability of hydraulic systems make them suitable for a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Equipment:
– Hydraulic cylinders are extensively used in industrial equipment such as manufacturing machinery, construction equipment, material handling systems, and heavy-duty machinery. They provide the necessary force and controlled movement for tasks such as lifting, pushing, pulling, and positioning heavy loads. Industrial hydraulic cylinders are typically designed for robustness, durability, and high load-bearing capacities to withstand the demanding environments and heavy-duty applications encountered in industries.
2. Mobile Equipment:
– Hydraulic cylinders are also widely adopted in mobile equipment, including agricultural machinery, mining equipment, forestry machinery, and transportation vehicles. These cylinders enable various functions such as tilting, lifting, steering, and stabilizing. Mobile hydraulic cylinders are designed to be compact, lightweight, and efficient to meet the specific requirements of mobile applications. They are often integrated into hydraulic systems that power multiple functions in a single machine.
3. Adaptability:
– One of the key advantages of hydraulic cylinders is their adaptability. They can be customized and configured to suit different operating conditions, equipment sizes, load capacities, and speed requirements. Hydraulic cylinder manufacturers offer a wide range of sizes, stroke lengths, mounting options, and rod configurations to accommodate diverse applications. This adaptability allows hydraulic cylinders to be utilized in both industrial and mobile equipment, serving various purposes across different sectors.
4. Mounting Options:
– Hydraulic cylinders can be adapted to different mounting arrangements to suit the specific requirements of industrial and mobile equipment. They can be mounted in various orientations, including vertical, horizontal, or at an angle. Different mounting options, such as flange mounts, trunnion mounts, and clevis mounts, provide flexibility in integrating hydraulic cylinders into different equipment designs.
5. Integration with Hydraulic Systems:
– Hydraulic cylinders are often part of a larger hydraulic system that includes components such as pumps, valves, hoses, and reservoirs. These systems can be tailored to meet the specific needs of both industrial and mobile equipment. The hydraulic system’s design and configuration can be adapted to provide the necessary flow rates, pressures, and control mechanisms required for optimal performance in the intended application.
6. Control and Automation:
– Hydraulic cylinders in both industrial and mobile equipment can be integrated with control systems and automation technologies. This allows for precise and automated control of the cylinder’s movement and function. Proportional control valves, sensors, and electronic controls can be incorporated to achieve accurate positioning, speed control, and synchronization of multiple hydraulic cylinders, enhancing overall equipment performance and productivity.
7. Safety Considerations:
– Hydraulic cylinders for both industrial and mobile equipment are designed with safety in mind. They often feature built-in safety mechanisms such as overload protection, pressure relief valves, and emergency stop systems to prevent accidents and equipment damage. Safety standards and regulations specific to each industry are taken into account during the design and adaptation of hydraulic cylinders for different applications.
Overall, hydraulic cylinders offer the adaptability and performance required for use in both industrial and mobile equipment. Their versatility, customizable features, mounting options, integration capabilities, and safety considerations make them suitable for a wide range of applications across diverse industries. Whether it’s heavy-duty industrial machinery or mobile equipment operating in challenging environments, hydraulic cylinders can be adapted to meet the specific needs and requirements of various equipment types.
editor by CX 2023-09-13
China OEM High Quality Best Price Hydraulic Bucket Pin Bush Pin Bush Excavator Parts Excavator Attachments Best Material Pasador De Excavadora Axle axle deadlift
Product Description
High Quality Best Price Hydraulic Bucket Pin Bush Pin Bush Excavator Parts Excavator Attachments Best Material pasador de excavadora axle
Company Introduction:
Company license,certificates,exhibition photos and customers feedbacks:
Production process:
Popular models for world market:
Quality Guidance:
Breaker Parameter:
Products photos:
product-list-1.html
Welcome to inquiry and please contact us freely!
contact-info.html
After-sales Service: | Best After Sales Service |
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Material: | Special Alloy Steel |
Model: | All Popular Models or Customized |
Packing: | Standard Exporting Packing or as Per Requirement |
Quality: | Long Life ,Wearable and Stable |
Size: | Standard Size or Customized |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Types of Axles
An axle is the central shaft of a rotating wheel or gear. It can be fixed to the wheels or to the vehicle itself. Depending on the design, it may be fixed in different positions and have different types of mounting points. It may also have bearings. Axles come in different types and shapes. Some of them are more functional than others, and they may be semi-floating, tandem-drive, or lift axles.
Customized axles work best for cars
Adding big horsepower to a car can increase its performance, but this addition can also cause problems. It is important to take proper measurements for the rear axle to ensure it is not too long or too short. However, this measurement can become complicated with limited-slip differentials and offset pinions.
If you want to add custom axles to your car, it is important to know the physical properties of the axle and what kind of load it can handle. If you’re only planning to make a minor upgrade, it may be enough to get a standard axle. However, if you’re planning to make any major modifications, a customized axle will be a much better option.
Customized axles can be made of a variety of materials. They can be made of carbon steel or nickel steel. Some are made to float freely and others are made to be rigid. If you’re building a car, you should also consider the type of bearings and kingpins that it will use.
Axles come in a variety of types, based on the amount of force they produce. Some are pre-defined, while others are customized to meet your car’s specifications. The advantages of customizing your axles include improved wheel speed and torque. You can even adjust the angle of the axles for even more performance.
Axles can make or break your car’s performance. Customized axles are made with a proprietary alloy material that increases the torsional strength. Because of this, they are able to withstand a tremendous amount of power. Additionally, they are able to withstand lateral and bending loads.
While customizing your axle is an excellent idea, it is also very expensive. The best way to go about it is to work with a professional. They are able to make the axles you need and they’re usually well-made and made of quality materials. However, you should make sure you check the reviews and ratings of the manufacturer before making a purchase.
If you want to shorten the axle on your car, you should have it machined with new splines. The number of splines on an axle is important because it determines the strength of the axle. A 33-spline axle is more durable than a 28-spline axle, and a 40-spline axle is even stronger.
Semi-floating axles
Semi-floating rear axles are a common type of axle used in midsize trucks. They utilize a single wheel support bearing and use one axle shaft to transmit rotation to the wheels. A semi-floating axle is typically lubricated. Aftermarket kits are available to make the axle shaft stronger. However, these kits do not upgrade the axle differential assembly. Therefore, axles with weak differential assemblies may not benefit from conversion.
Semi-floating axles feature a “C-Clip” for holding the axle shaft in place in the axle casing. The problem with this design is that the axle shaft is exposed to more wear and tear. In addition, axle shafts with a C-Clip must be surface-hardened in the area where the axle shaft is flexed.
Semi-floating axles differ from full-floating axles in their appearance. A semi-floating axle has a hub that looks like the hub of a 3/4-ton 14-bolt Ford axle, whereas a full-floating axle’s hub looks like that of a 1 ton Ford axle.
Semi-floating axles have a tapered end. This makes them more efficient in carrying weight. In addition, they have a keyed end to prevent the rear hub from slipping around. This ensures the axle remains stable even when the rear wheels are turning. It is also important to note that semi-floating axles can only carry a small amount of weight, while full-floating axles can carry a lot of weight.
Semi-floating axles are lighter than full-float axles, which makes them less expensive to manufacture. Additionally, if one axle fails, the vehicle will continue to operate normally. Aside from this, semi-floating axles also have c-clips, which are the bearings that bear the weight of the vehicle.
A semi-floating axle is also available with an optional 5-lug hub. The axle shaft transmits rotational torque from the differential to the wheel, and the hub rides on tapered roller bearings. A full-floating axle assembly is stronger than a semi-floating axle system. In addition, it is compatible with factory 5-lug hubs.
Semi-floating axles are easier to install than full-floating axles. However, if you want to convert your semi-floating axle to a full-floating axle, you can install an aftermarket kit.
Tandem-drive axles
A tandem drive axle is a type of axle with two wheels on one side of the vehicle. Compared to a single axle with two wheels, a tandem drive axle is 60 pounds lighter and offers improved performance and durability. This type of axle is designed to optimize fleet uptime by balancing design efficiency and application-specific demands.
The suspension system of a tandem drive axle includes air springs that control the suspension of the lead and trailing axles. The air springs are pneumatically connected to a common reservoir. The springs’ displacements are averaged to provide a controlling input to the air spring pressurization controller.
A tandem drive axle may be used to transport heavier loads. It is important to note that the maximum weight of a tandem drive axle may be different in different states. In general, the federal regulations allow up to 34K pounds per axle, but the state regulations may be different. However, the weight limits of tandem axle groups are significantly lower than for single axles.
A tandem drive axle is a common type of vehicle drive axle. It is characterized by two axles spaced more than 40 inches apart. The distances are measured from the axle centers. A tandem-drive axle may be a drive axle or a steer axle. If the steer axle is overloaded, steering will be more difficult.
A tandem drive axle is a popular choice for commercial trucks. It is durable and can handle heavy loads. It is often used in cement mixing trucks and tanker trucks, where the weight of the load is distributed evenly between the two axles. The combination of the two axles helps a tandem drive truck make a smoother start from a stopped position. Because the weight is distributed across two axles, the torque generated by the engine can be distributed more effectively.
A tandem drive axle is usually paired with two air-lift axles. A tandem drive axle is also used when the weight of a cargo truck cannot be supported by the two air-lift axles. Tandem-drive axles are typically installed at the rear of a truck’s chassis.
Lift axles
Lift axles are a great way to reduce the workload on your powertrain, while also improving your fuel economy. These axles reduce rolling resistance, thrust, and tandem scrub, and can improve fuel economy by two to five percent. However, you should use lift axles with care, and pay special attention to suspension spacing.
Some lift axles have a steering feature, which allows the driver to control when the axle is raised, which is useful for taking sharp corners. However, some drawbacks to non-steerable lift axles include excessive tire wear. Steerable lift axles can alleviate this problem, but they are generally more expensive.
Another benefit of lift axles is that they increase a vehicle’s weight carrying capacity. This is useful for trucks with large load capacities. Although state laws vary, federal regulations are generally in favor of spreading the weight of a truck’s cargo across several axles. This helps protect large road pavements and bridges.
Lift axles are an important feature of dump trucks and should be considered if you’re considering making a change. However, they can be costly, and it’s important to consider the costs and benefits before deciding on a new configuration. These axles are best used when the load capacity of a truck is more than double what it is capable of carrying.
The developed algorithm has been tested under various scenarios. First, the algorithm accepts the command from the driver to lift axles. However, it ignores the tag axle dropping command if the vehicle is traveling more than 30 kph. Second, the vehicle stops for about 60 seconds. Once loaded, the algorithm drops the axles in order.
Besides enhancing the weight carrying capacity of a truck, lift axles are also used for auxiliary purposes. Most of these axles are used on dump trucks. In addition to the pusher axle, some dump trucks have a tag axle, which increases the distance between the steer axle and rearmost axle. This allows the truck to carry more cargo than the pusher axle.
editor by CX
2023-04-17
China Hot selling Widely Used Superior Quality Drive Gera Drive Shaft Hydraulic Variable Piston Pump Parts with Best Sales
Problem: New
Applicable Industries: Equipment Repair Stores, Building works , Other
Showroom Spot: Brazil, Saudi Arabia, Russia, Nigeria, Malaysia
Video clip outgoing-inspection: Presented
Machinery Check Report: Not Available
Advertising and marketing Type: Normal Merchandise
Warranty: 1 Yr
Product: F11-005
Software: Excavator
Product identify: Ultimate Drive
Variety: PARKER
Right after Guarantee Service1: On the web help
Following Guarantee Service2: Spare elements
Soon after Warranty Service3: Subject routine maintenance and repair support
Local Provider Location1: Brazil
Nearby Service Location2: Russia
High quality: Substantial Promise
Packaging Specifics: Normal export packing .
Port: ZheJiang /HangZhou
GroupingHydraulic Piston PumpPart Name1、cylinder block 2、valve plate 3、piston shoe 4、drive gera 5、drive shaftModelF11-005 More Items Company Profile Generation Line Certifications Packing & Large Top quality Double Shaft E-squander Tough Travel Recycling Shredder Device Transportation FAQ Q1. What is your phrases of packing?A: Usually, we pack our products in neutral white containers and brown cartons. If you have legally registered patent,we can pack the goods in your branded bins right after obtaining your authorization letters.Q2. What about the payment possibilities?A: PayPal, Escrow, West Union and other payment as request.T/T(thirty%deposit, 70% before cargo)Q3. What is your terms of supply?A: EXW, FOB, Clean transmission harmonic drive for Mine metallurgy CFR, CIF, .Q4. How about your delivery time?A: Typically, it will take 3 to thirty times soon after acquiring your advance payment. The distinct delivery time dependson the objects and the quantity of your order.Q5. When can I get the cost?A: We typically quotation in 12 several hours following we get your inquiry. If urgent to get the price tag,you should get in touch with us or inform us by email , we will regard your inquiry priority.Q6. How do you make our enterprise prolonged-time period and great romantic relationship?A:1. We maintain great good quality and aggressive price tag to make sure our buyers gain 2. We respect each customer as our pal and we sincerely do business and make buddies with them, differential gearbox bearing 7542102 03 Car Rolamento ball bearing japan 40.98X 78X 17.5mm no make a difference in which they appear from.Q7. Do you test all your items before supply?A: Sure, we have one hundred% check before shipping
How to Substitute the Push Shaft
Numerous distinct functions in a motor vehicle are essential to its functioning, but the driveshaft is almost certainly the part that requirements to be understood the most. A damaged or broken driveshaft can hurt numerous other vehicle areas. This write-up will describe how this ingredient functions and some of the symptoms that it might need to have repair. This write-up is for the regular individual who desires to correct their car on their very own but might not be acquainted with mechanical repairs or even driveshaft mechanics. You can simply click the hyperlink under for more info.
Repair broken driveshafts
If you very own a vehicle, you need to know that the driveshaft is an integral portion of the vehicle’s driveline. They make sure productive transmission of power from the motor to the wheels and push. Nevertheless, if your driveshaft is destroyed or cracked, your automobile will not function properly. To keep your automobile safe and operating at peak performance, you ought to have it fixed as before long as achievable. Below are some straightforward steps to exchange the push shaft.
1st, diagnose the cause of the travel shaft injury. If your car is making uncommon noises, the driveshaft may possibly be ruined. This is since worn bushings and bearings assistance the generate shaft. Consequently, the rotation of the generate shaft is impacted. The sounds will be squeaks, dings or rattles. After the problem has been identified, it is time to mend the destroyed generate shaft.
Professionals can mend your driveshaft at relatively lower expense. Fees range relying on the sort of travel shaft and its situation. Axle repairs can assortment from $three hundred to $1,000. Labor is typically only all around $two hundred. A basic repair can price amongst $one hundred fifty and $1700. You’ll conserve hundreds of pounds if you happen to be capable to correct the problem by yourself. You may possibly require to devote a handful of a lot more hours educating by yourself about the issue just before handing it in excess of to a skilled for appropriate diagnosis and fix.
The expense of restoring a broken driveshaft differs by design and maker. It can expense as considerably as $2,000 relying on elements and labor. While labor costs can differ, components and labor are generally close to $70. On common, a ruined driveshaft fix costs in between $400 and $600. Nevertheless, these areas can be a lot more high-priced than that. If you never want to devote money on unnecessarily high-priced repairs, you could need to have to spend a tiny much more.
Discover how drive shafts operate
Although a auto motor may be 1 of the most sophisticated elements in your motor vehicle, the driveshaft has an equally important work. The driveshaft transmits the electrical power of the motor to the wheels, turning the wheels and producing the vehicle shift. Driveshaft torque refers to the drive connected with rotational movement. Drive shafts must be ready to stand up to excessive circumstances or they may possibly crack. Driveshafts are not created to bend, so knowing how they perform is essential to the suitable functioning of the vehicle.
The drive shaft consists of a lot of parts. The CV connector is one particular of them. This is the last end prior to the wheels spin. CV joints are also recognized as “doughnut” joints. The CV joint helps stability the load on the driveshaft, the final cease among the engine and the final push assembly. Lastly, the axle is a solitary rotating shaft that transmits electricity from the ultimate travel assembly to the wheels.
Diverse types of travel shafts have distinct numbers of joints. They transmit torque from the motor to the wheels and must accommodate distinctions in length and angle. The push shaft of a front-wheel travel automobile normally includes a connecting shaft, an internal consistent velocity joint and an outer fixed joint. They also have anti-lock program rings and torsional dampers to support them run effortlessly. This information will support you recognize the principles of driveshafts and maintain your car in good condition.
The CV joint is the coronary heart of the driveshaft, it allows the wheels of the car to transfer at a continual velocity. The connector also helps transmit energy effectively. You can discover a lot more about CV joint driveshafts by seeking at the best 3 driveshaft concerns
The U-joint on the intermediate shaft may possibly be worn or broken. Tiny deviations in these joints can cause slight vibrations and wobble. More than time, these vibrations can use out drivetrain components, such as U-joints and differential seals. Extra wear on the middle support bearing is also expected. If your driveshaft is leaking oil, the up coming action is to verify your transmission.
The generate shaft is an critical part of the car. They transmit electrical power from the motor to the transmission. They also hook up the axles and CV joints. When these parts are in great condition, they transmit electricity to the wheels. If you find them unfastened or stuck, it can lead to the vehicle to bounce. To guarantee appropriate torque transfer, your car needs to stay on the street. Whilst rough roads are normal, bumps and bumps are typical.
Typical symptoms of damaged driveshafts
If your motor vehicle vibrates intensely beneath, you might be dealing with a faulty propshaft. This issue limitations your general manage of the vehicle and can’t be disregarded. If you listen to this sounds regularly, the problem may possibly be the cause and ought to be diagnosed as shortly as feasible. Here are some typical signs and symptoms of a ruined driveshaft. If you expertise this sounds although driving, you ought to have your automobile inspected by a mechanic.
A clanging seem can also be one of the indicators of a ruined driveshaft. A ding may possibly be a indication of a defective U-joint or heart bearing. This can also be a symptom of worn centre bearings. To hold your vehicle safe and operating effectively, it is best to have your driveshaft inspected by a accredited mechanic. This can stop serious damage to your car.
A worn push shaft can cause problems turning, which can be a key security issue. Thankfully, there are several ways to explain to if your driveshaft wants services. The first factor you can do is check the u-joint alone. If it moves also considerably or also small in any route, it most likely indicates your driveshaft is defective. Also, rust on the bearing cap seals might point out a defective travel shaft.
The subsequent time your auto rattles, it may well be time for a mechanic to check it out. Whether or not your automobile has a handbook or automated transmission, the driveshaft plays an crucial position in your vehicle’s performance. When 1 or the two driveshafts fall short, it can make the vehicle unsafe or extremely hard to push. As a result, you should have your car inspected by a mechanic as quickly as achievable to avert even more problems.
Your motor vehicle ought to also be often lubricated with grease and chain to avert corrosion. This will stop grease from escaping and creating dirt and grease to construct up. Another widespread indicator is a filthy driveshaft. Make positive your mobile phone is cost-free of debris and in great issue. Ultimately, make sure the driveshaft chain and protect are in location. In most cases, if you notice any of these frequent indicators, your vehicle’s driveshaft must be changed.
Other indications of a broken driveshaft consist of uneven wheel rotation, trouble turning the auto, and improved drag when making an attempt to turn. A worn U-joint also inhibits the potential of the steering wheel to turn, making it far more challenging to switch. An additional indicator of a faulty driveshaft is the shuddering noise the vehicle helps make when accelerating. Autos with destroyed driveshafts must be inspected as before long as feasible to steer clear of pricey repairs.