Product Description
AISI4130 30CrMo Forged Fluid End Module / Hydraulic Cylinder / Valve Box
Product Description
Hydraulic cylinder is also called the valve box, it is a major part to the fluid end parts. Blank forged by highstrength alloy steel. After heat treated, with multi-channel processes. The 3 cylinders of each pump is interchangeable.
Our company can offer BOMCO, Lanshi, HangZhoua, EMSCO, GARDEN DENVER, IDECO, NATIONAI, OILWELL, WEATHERFORD brands and Russian mud pump etc for all kinds of fluid end assy, and the spare parts.
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Material |
AISI 4135(35CrMo) or AISI 4130(30CrMo) |
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Application |
Rated for drilling operation pressure from 5000 CZPT up to 7500 PSI |
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Heat Treatment |
High Pressure Forging & Advanced Heat Treatment conforming to & Exceeding API 6A Specification |
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100% Interchangeable |
100% interchangeable with a wide range of world popular brands mud pumps |
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Material Tests |
in accordance with ASTM A 370 |
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UT Inspection |
performed per ASTM A 388 on each forging to ensure free of crack, inclusion, lamination etc |
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Product Parameters
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Russian pump |
UNBT950, UNB600, 8T650, UNBT1180L, NBT600,NBT300 etc. |
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BOMCO/Emsco/HongHua |
FB1300/1600, F1300/1600, F800/1000, F500 & some duplex pumps. |
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Gardener Denver |
PZ 7, PZ 8/9, PZ 10/11, KF-FXK, FY-FXD, FD-FXX, FG-FXG, FQ-FXQ, FF-FXP, FG-GXG. |
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National |
7P50, 8P80, 9P100, 10P130, 12P160, 14P220, JWS165, JWS340/400, C250/350, K700, K500, K380. |
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Oilwell |
A560/600PT, A850/1100PT, A1400/1700PT, 214P, 810P. |
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Ideco |
T500, T800/1000, T1300/1600. |
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Wirth |
TPK1000, TPK1600, TPK2000/2200. |
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Weatherford |
MP-5, MP-8, MP-10, MP-13, MP-16 |
Detailed Photos
Other Hot Sale Parts
Company Profile
Lake Petro company is a professional supplier of various oilfield equipment, including oil drilling and service equipment,oil production equipment,OCTG ,wellhead & downhole tools and spare parts with API certification. Following the principle of “quality first, science and technology innovated, people oriented”, every CZPT person is sparing no effort to provide the customers with best products and services. Through efforts of CZPT staff, our products have already been exported to USA, South America, Africa, Middle East, Russia and some other countries (regions). With super quality, reasonable price and professional service, CZPT company has become VIP (assigned) supplier and built strategic partnership with some coutries’ national petroleum companies.
Certifications
FAQ
How to order?
Please send us your inquiry with detail item description or with Model number.
If there is no packing demand we take it as our regular exported standard packing.
We will offer you an order form for filling. We will recommend you the most suitable model according to information you offered.
You send us your detail requirement, we provide quotation to you.
Can I expect a quality products?
All the production and processing are strictly according to ISO 9001:2008 and API standard. At the same time, mature production technology ensuring the quality satisfy international request. We also welcome the third party inspection, such as BV, SGS and TUV.
The information you may like to know before Payment:
1. Methods of Payment: T/T (Telegraphic Transfer) or L/C at sight
2. Shipping way
Sample order: we suggest Courier express like DHL/UPS/TNT/FEDEX or by air
Bulk order: we suggest by air or by sea
3. Quality Control
We have our own experienced QC.
There will be strict inspection and testing for every order before shipping out.
| After-sales Service: | Online Support |
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| Warranty: | 12 Months |
| Manufacturing Process: | Forging |
| Surface Treatment: | Painting |
| Operation Pressure: | Pump Pressure |
| Material: | Alloy |
| Customization: |
Available
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What role do hydraulic cylinders play in optimizing power distribution and efficiency?
Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here’s a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:
1. Power Transmission:
– Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid’s pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.
2. High Power Density:
– Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system’s overall size and weight.
3. Load Handling and Control:
– Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder’s movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.
4. Variable Force and Speed:
– Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application’s demands enhances energy efficiency and overall system performance.
5. Energy Recovery:
– Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.
6. Integrated Control Systems:
– Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.
7. System Efficiency Improvement:
– Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.
In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.
Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements
Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let’s explore how hydraulic cylinders can be integrated with such equipment:
- High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
- Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder’s piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
- Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder’s internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
- Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
- System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.
In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.
Can hydraulic cylinders be adapted for use in both industrial and mobile equipment?
Yes, hydraulic cylinders can be adapted for use in both industrial and mobile equipment. The versatility and adaptability of hydraulic systems make them suitable for a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Equipment:
– Hydraulic cylinders are extensively used in industrial equipment such as manufacturing machinery, construction equipment, material handling systems, and heavy-duty machinery. They provide the necessary force and controlled movement for tasks such as lifting, pushing, pulling, and positioning heavy loads. Industrial hydraulic cylinders are typically designed for robustness, durability, and high load-bearing capacities to withstand the demanding environments and heavy-duty applications encountered in industries.
2. Mobile Equipment:
– Hydraulic cylinders are also widely adopted in mobile equipment, including agricultural machinery, mining equipment, forestry machinery, and transportation vehicles. These cylinders enable various functions such as tilting, lifting, steering, and stabilizing. Mobile hydraulic cylinders are designed to be compact, lightweight, and efficient to meet the specific requirements of mobile applications. They are often integrated into hydraulic systems that power multiple functions in a single machine.
3. Adaptability:
– One of the key advantages of hydraulic cylinders is their adaptability. They can be customized and configured to suit different operating conditions, equipment sizes, load capacities, and speed requirements. Hydraulic cylinder manufacturers offer a wide range of sizes, stroke lengths, mounting options, and rod configurations to accommodate diverse applications. This adaptability allows hydraulic cylinders to be utilized in both industrial and mobile equipment, serving various purposes across different sectors.
4. Mounting Options:
– Hydraulic cylinders can be adapted to different mounting arrangements to suit the specific requirements of industrial and mobile equipment. They can be mounted in various orientations, including vertical, horizontal, or at an angle. Different mounting options, such as flange mounts, trunnion mounts, and clevis mounts, provide flexibility in integrating hydraulic cylinders into different equipment designs.
5. Integration with Hydraulic Systems:
– Hydraulic cylinders are often part of a larger hydraulic system that includes components such as pumps, valves, hoses, and reservoirs. These systems can be tailored to meet the specific needs of both industrial and mobile equipment. The hydraulic system’s design and configuration can be adapted to provide the necessary flow rates, pressures, and control mechanisms required for optimal performance in the intended application.
6. Control and Automation:
– Hydraulic cylinders in both industrial and mobile equipment can be integrated with control systems and automation technologies. This allows for precise and automated control of the cylinder’s movement and function. Proportional control valves, sensors, and electronic controls can be incorporated to achieve accurate positioning, speed control, and synchronization of multiple hydraulic cylinders, enhancing overall equipment performance and productivity.
7. Safety Considerations:
– Hydraulic cylinders for both industrial and mobile equipment are designed with safety in mind. They often feature built-in safety mechanisms such as overload protection, pressure relief valves, and emergency stop systems to prevent accidents and equipment damage. Safety standards and regulations specific to each industry are taken into account during the design and adaptation of hydraulic cylinders for different applications.
Overall, hydraulic cylinders offer the adaptability and performance required for use in both industrial and mobile equipment. Their versatility, customizable features, mounting options, integration capabilities, and safety considerations make them suitable for a wide range of applications across diverse industries. Whether it’s heavy-duty industrial machinery or mobile equipment operating in challenging environments, hydraulic cylinders can be adapted to meet the specific needs and requirements of various equipment types.
editor by CX 2023-09-13
China Hot selling Widely Used Superior Quality Drive Gera Drive Shaft Hydraulic Variable Piston Pump Parts with Best Sales
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Showroom Spot: Brazil, Saudi Arabia, Russia, Nigeria, Malaysia
Video clip outgoing-inspection: Presented
Machinery Check Report: Not Available
Advertising and marketing Type: Normal Merchandise
Warranty: 1 Yr
Product: F11-005
Software: Excavator
Product identify: Ultimate Drive
Variety: PARKER
Right after Guarantee Service1: On the web help
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High quality: Substantial Promise
Packaging Specifics: Normal export packing .
Port: ZheJiang /HangZhou
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How to Substitute the Push Shaft
Numerous distinct functions in a motor vehicle are essential to its functioning, but the driveshaft is almost certainly the part that requirements to be understood the most. A damaged or broken driveshaft can hurt numerous other vehicle areas. This write-up will describe how this ingredient functions and some of the symptoms that it might need to have repair. This write-up is for the regular individual who desires to correct their car on their very own but might not be acquainted with mechanical repairs or even driveshaft mechanics. You can simply click the hyperlink under for more info.
Repair broken driveshafts
If you very own a vehicle, you need to know that the driveshaft is an integral portion of the vehicle’s driveline. They make sure productive transmission of power from the motor to the wheels and push. Nevertheless, if your driveshaft is destroyed or cracked, your automobile will not function properly. To keep your automobile safe and operating at peak performance, you ought to have it fixed as before long as achievable. Below are some straightforward steps to exchange the push shaft.
1st, diagnose the cause of the travel shaft injury. If your car is making uncommon noises, the driveshaft may possibly be ruined. This is since worn bushings and bearings assistance the generate shaft. Consequently, the rotation of the generate shaft is impacted. The sounds will be squeaks, dings or rattles. After the problem has been identified, it is time to mend the destroyed generate shaft.
Professionals can mend your driveshaft at relatively lower expense. Fees range relying on the sort of travel shaft and its situation. Axle repairs can assortment from $three hundred to $1,000. Labor is typically only all around $two hundred. A basic repair can price amongst $one hundred fifty and $1700. You’ll conserve hundreds of pounds if you happen to be capable to correct the problem by yourself. You may possibly require to devote a handful of a lot more hours educating by yourself about the issue just before handing it in excess of to a skilled for appropriate diagnosis and fix.
The expense of restoring a broken driveshaft differs by design and maker. It can expense as considerably as $2,000 relying on elements and labor. While labor costs can differ, components and labor are generally close to $70. On common, a ruined driveshaft fix costs in between $400 and $600. Nevertheless, these areas can be a lot more high-priced than that. If you never want to devote money on unnecessarily high-priced repairs, you could need to have to spend a tiny much more.
Discover how drive shafts operate
Although a auto motor may be 1 of the most sophisticated elements in your motor vehicle, the driveshaft has an equally important work. The driveshaft transmits the electrical power of the motor to the wheels, turning the wheels and producing the vehicle shift. Driveshaft torque refers to the drive connected with rotational movement. Drive shafts must be ready to stand up to excessive circumstances or they may possibly crack. Driveshafts are not created to bend, so knowing how they perform is essential to the suitable functioning of the vehicle.
The drive shaft consists of a lot of parts. The CV connector is one particular of them. This is the last end prior to the wheels spin. CV joints are also recognized as “doughnut” joints. The CV joint helps stability the load on the driveshaft, the final cease among the engine and the final push assembly. Lastly, the axle is a solitary rotating shaft that transmits electricity from the ultimate travel assembly to the wheels.
Diverse types of travel shafts have distinct numbers of joints. They transmit torque from the motor to the wheels and must accommodate distinctions in length and angle. The push shaft of a front-wheel travel automobile normally includes a connecting shaft, an internal consistent velocity joint and an outer fixed joint. They also have anti-lock program rings and torsional dampers to support them run effortlessly. This information will support you recognize the principles of driveshafts and maintain your car in good condition.
The CV joint is the coronary heart of the driveshaft, it allows the wheels of the car to transfer at a continual velocity. The connector also helps transmit energy effectively. You can discover a lot more about CV joint driveshafts by seeking at the best 3 driveshaft concerns
The U-joint on the intermediate shaft may possibly be worn or broken. Tiny deviations in these joints can cause slight vibrations and wobble. More than time, these vibrations can use out drivetrain components, such as U-joints and differential seals. Extra wear on the middle support bearing is also expected. If your driveshaft is leaking oil, the up coming action is to verify your transmission.
The generate shaft is an critical part of the car. They transmit electrical power from the motor to the transmission. They also hook up the axles and CV joints. When these parts are in great condition, they transmit electricity to the wheels. If you find them unfastened or stuck, it can lead to the vehicle to bounce. To guarantee appropriate torque transfer, your car needs to stay on the street. Whilst rough roads are normal, bumps and bumps are typical.
Typical symptoms of damaged driveshafts
If your motor vehicle vibrates intensely beneath, you might be dealing with a faulty propshaft. This issue limitations your general manage of the vehicle and can’t be disregarded. If you listen to this sounds regularly, the problem may possibly be the cause and ought to be diagnosed as shortly as feasible. Here are some typical signs and symptoms of a ruined driveshaft. If you expertise this sounds although driving, you ought to have your automobile inspected by a mechanic.
A clanging seem can also be one of the indicators of a ruined driveshaft. A ding may possibly be a indication of a defective U-joint or heart bearing. This can also be a symptom of worn centre bearings. To hold your vehicle safe and operating effectively, it is best to have your driveshaft inspected by a accredited mechanic. This can stop serious damage to your car.
A worn push shaft can cause problems turning, which can be a key security issue. Thankfully, there are several ways to explain to if your driveshaft wants services. The first factor you can do is check the u-joint alone. If it moves also considerably or also small in any route, it most likely indicates your driveshaft is defective. Also, rust on the bearing cap seals might point out a defective travel shaft.
The subsequent time your auto rattles, it may well be time for a mechanic to check it out. Whether or not your automobile has a handbook or automated transmission, the driveshaft plays an crucial position in your vehicle’s performance. When 1 or the two driveshafts fall short, it can make the vehicle unsafe or extremely hard to push. As a result, you should have your car inspected by a mechanic as quickly as achievable to avert even more problems.
Your motor vehicle ought to also be often lubricated with grease and chain to avert corrosion. This will stop grease from escaping and creating dirt and grease to construct up. Another widespread indicator is a filthy driveshaft. Make positive your mobile phone is cost-free of debris and in great issue. Ultimately, make sure the driveshaft chain and protect are in location. In most cases, if you notice any of these frequent indicators, your vehicle’s driveshaft must be changed.
Other indications of a broken driveshaft consist of uneven wheel rotation, trouble turning the auto, and improved drag when making an attempt to turn. A worn U-joint also inhibits the potential of the steering wheel to turn, making it far more challenging to switch. An additional indicator of a faulty driveshaft is the shuddering noise the vehicle helps make when accelerating. Autos with destroyed driveshafts must be inspected as before long as feasible to steer clear of pricey repairs.
