Product Description
What is railway axle
Railway axles are generally used in railway vehicles and are mechanical parts that connect 2 train wheels.
Our Railway axle applications:
1. Our railway axle can be used in railway locomotives, trucks, passenger cars, and high-speed trains.
2. Our railway axle can meet the needs of high speed, high power, large diameter, heavy load, and different gauges.
3. Our railway axles can also be applied to axles for various urban rail vehicles.
In addition, I can also produce many types of engineering, industrial shafts and other products.
| Product Name | Railway Axles |
| Wide Material | KINGRAIL PARTS axles wide range of raw material steel support LZ50, JZ45,AAT Grade F, EA1N, EA1T, EA4T, IRS 16/95, SFA60A, and et |
| Axle Type | Drive axle with multiple seats, Locomotive axles, Non-driven freight wagon axle, Passenger coach axle. |
| Axle Diameter | Φ90mm~Φ280mm |
| Alxe Length | 1600mm~2650mm |
| Test | Chemical analysis, Metallographic, Mechnical analysis, Ultrasonic testing, Magnetic testing, Impact testing, Hardness testing, Surface quality and dimension report |
| Certifications | ISO9001,ISO14001, OHSAS18001, AAR, IRIS, TSI |
Production process of the railway axle:
1. Billet Steel Review 2. Cutting 3. Heating 4. Forging 5. Straightening 6. Heat Treatment 7. Sampling Test 8. Ultrasonic Inspection 9. Rough Machining 10. Semi-Finish Machining 11. Finish Machining 12. Granding 13.Magnetic Particle Testing 14. Packing
| Quality Test for Raiwlay Axle | |||
| Chemical Analysis | Metallographic | Mechanical Analysis | Ultrasonic Testing |
| Magnetic Testing | Impact Testing | Hardness Testing | Surface Quality |
| Diemension Checks(CMM) | Customers’ acceptance check or third party check | ||
Packing&Shipping
Package : axles are fixed by wood frame and steel bars in wooden cases
Wooden cases : export wooden cases with fumigation certifications
Why choose CZPT Parets Railway Axle
1. We can provide various finished and semi-finished railway axles for railway rolling stock 2. Our factory has produced railway axles for more than 30 years and is an axle production company designated by the Chinese Ministry of Railways. 3. We have passed DB certification, AAR certification, and obtained Alstom’s B-level supplier qualification. We can mass produce axles that meet EN13261, AAR M101, UIC811 and Indian IRS R16 standards. 4. The axles we produce have been exported to Iran, Pakistan, Iraq, Egypt, Germany, India, Brazil, Chile, Myanmar, and other countries.
If you have any questions, pls feel free to contact us as below:
http:// /showroom/5fd55aec447165c4
MaHangZhou Ruika Metal Products Technology Co., Ltd. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Free After Service |
|---|---|
| Warranty: | Free After Service |
| Customized: | Customized |
| Certification: | ISO14001, ISO9001 |
| Type: | Railway Wagon Axles Locomotive Axle Train Axle |
| Production: | Forging, Rolled |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the primary function of an axle hub in a vehicle’s wheel assembly?
The primary function of an axle hub in a vehicle’s wheel assembly is to connect the wheel to the axle and provide a mounting point for the wheel bearings. Here’s a detailed explanation of the primary functions of an axle hub:
1. Wheel Mounting:
The axle hub serves as the component that connects the wheel to the vehicle’s axle. It is typically a cylindrical or disc-shaped structure located at the center of the wheel assembly. The hub contains bolt holes or studs that align with the corresponding holes or studs on the wheel, allowing for secure attachment and proper alignment of the wheel.
2. Bearing Support:
The axle hub provides a mounting point for the wheel bearings. Wheel bearings are crucial components that allow the wheel to rotate smoothly while supporting the weight of the vehicle. The hub contains a bearing race or races, which are machined surfaces that support the inner and outer wheel bearings. The bearings fit snugly into the hub and enable the wheel to rotate freely around the axle.
3. Load Transmission:
Another important function of the axle hub is to transmit the load from the wheel to the axle. As the vehicle moves, various forces act on the wheel, including the weight of the vehicle, acceleration and braking forces, and lateral forces during turns. The axle hub, along with the wheel bearings, helps distribute and transfer these forces from the wheel to the axle, allowing for smooth and controlled movement of the vehicle.
4. Hub Assembly Integration:
In many vehicles, the axle hub integrates with other components of the wheel assembly. For example, it may have provisions for attaching the brake rotor or drum, which are essential for the vehicle’s braking system. In vehicles with front-wheel drive or all-wheel drive, the axle hub may also incorporate features for connecting the CV (constant velocity) joint or driveshaft, allowing for power transmission to the wheels.
5. Wheel Alignment:
The axle hub plays a role in maintaining proper wheel alignment. The hub’s design and dimensions are critical in ensuring that the wheel is centered and aligned correctly with the vehicle’s suspension system. Proper wheel alignment is essential for optimal handling, tire wear, and overall vehicle performance.
In summary, the primary function of an axle hub in a vehicle’s wheel assembly is to connect the wheel to the axle and provide a mounting point for the wheel bearings. It facilitates the secure attachment of the wheel, supports the wheel bearings for smooth rotation, transmits loads from the wheel to the axle, integrates with other components of the wheel assembly, and contributes to proper wheel alignment. The axle hub is a critical component that enables safe and efficient operation of the vehicle’s wheels.
Are there specific tools required for DIY axle hub replacement, and where can I find them?
When undertaking a DIY axle hub replacement, certain tools are needed to ensure a smooth and successful process. Here are some specific tools that are commonly required for DIY axle hub replacement and where you can find them:
- Jack and jack stands: These tools are essential for raising the vehicle off the ground and providing a stable support system. You can find jacks and jack stands at automotive supply stores, hardware stores, and online retailers.
- Lug wrench or socket set: A lug wrench or a socket set with the appropriate size socket is necessary to loosen and tighten the lug nuts on the wheel. These tools are commonly available at automotive supply stores, hardware stores, and online retailers.
- Torque wrench: A torque wrench is required to tighten the lug nuts on the wheel and other fasteners to the manufacturer’s recommended torque specifications. Torque wrenches can be found at automotive supply stores, tool stores, and online retailers.
- Pry bar: A pry bar is useful for gently separating the axle hub assembly from the mounting point, especially if it is tightly secured. Pry bars are available at automotive supply stores, hardware stores, and online retailers.
- Hammer: A hammer can be used to tap or lightly strike the axle hub assembly or its components for removal or installation. Hammers are commonly available at hardware stores, tool stores, and online retailers.
- Wheel bearing grease: High-quality wheel bearing grease is necessary for lubricating the axle hub assembly and ensuring smooth operation. Wheel bearing grease can be purchased at automotive supply stores, lubricant suppliers, and online retailers.
- Additional tools: Depending on the specific vehicle and axle hub assembly, you may require additional tools such as a socket set, wrenches, pliers, or specific specialty tools. Consult the vehicle’s service manual or online resources for the specific tools needed for your vehicle model.
To find these tools, you can visit local automotive supply stores, hardware stores, or tool stores in your area. They typically carry a wide range of automotive tools and equipment. Alternatively, you can explore online retailers that specialize in automotive tools and equipment, where you can conveniently browse and purchase the tools you need.
It’s important to ensure that the tools you acquire are of good quality and suitable for the task at hand. Investing in quality tools can make the DIY axle hub replacement process more efficient and help achieve better results. Additionally, always follow the manufacturer’s instructions and safety guidelines when using tools and equipment.
In summary, specific tools are required for DIY axle hub replacement, such as a jack and jack stands, lug wrench or socket set, torque wrench, pry bar, hammer, and wheel bearing grease. These tools can be found at automotive supply stores, hardware stores, tool stores, and online retailers. Acquiring quality tools and following proper safety guidelines will contribute to a successful DIY axle hub replacement.
How do changes in wheel offset affect the angles and performance of axle hubs?
Changes in wheel offset can have a significant impact on the angles and performance of axle hubs. Here’s a detailed explanation:
Wheel offset refers to the distance between the centerline of the wheel and the mounting surface. It determines how far the wheel and tire assembly will be positioned in relation to the axle hub. There are three types of wheel offsets: positive offset, zero offset, and negative offset.
Here’s how changes in wheel offset can affect the angles and performance of axle hubs:
- Camber Angle: Camber angle refers to the inward or outward tilt of the wheel when viewed from the front of the vehicle. Changes in wheel offset can impact the camber angle. Increasing positive offset or reducing negative offset typically results in more positive camber, while increasing negative offset or reducing positive offset leads to more negative camber. Improper camber angle can cause uneven tire wear, reduced traction, and handling issues.
- Track Width: Wheel offset affects the track width, which is the distance between the centerlines of the left and right wheels. Wider track width can improve stability and cornering performance. Increasing positive offset or reducing negative offset generally widens the track width, while increasing negative offset or reducing positive offset narrows it.
- Steering Geometry: Changes in wheel offset also impact the steering geometry of the vehicle. Altering the offset can affect the scrub radius, which is the distance between the tire contact patch and the steering axis. Changes in scrub radius can influence steering effort, feedback, and stability. It’s important to maintain the appropriate scrub radius for optimal handling and performance.
- Wheel Bearing Load: Wheel offset affects the load applied to the wheel bearings. Increasing positive offset or reducing negative offset generally increases the load on the inner wheel bearing, while increasing negative offset or reducing positive offset increases the load on the outer wheel bearing. Proper wheel bearing load is crucial for their longevity and performance.
- Clearance and Interference: Changes in wheel offset can also impact the clearance between the wheel and suspension components or bodywork. Insufficient clearance due to excessive positive offset or inadequate clearance due to excessive negative offset can lead to rubbing, interference, or potential damage to the axle hub, suspension parts, or bodywork.
It’s important to note that any changes in wheel offset should be done within the manufacturer’s recommended specifications or in consultation with knowledgeable professionals. Deviating from the recommended wheel offset can lead to adverse effects on the axle hub angles and performance, as well as other aspects of the vehicle’s handling and safety.
When modifying wheel offset, it is crucial to consider the overall impact on the vehicle’s suspension geometry, clearance, and alignment. It may be necessary to make corresponding adjustments to maintain proper alignment angles, such as camber, toe, and caster, to ensure optimal tire wear, handling, and performance.
In summary, changes in wheel offset can have a significant impact on the angles and performance of axle hubs. They can affect camber angles, track width, steering geometry, wheel bearing load, and clearance. It is important to adhere to manufacturer’s specifications and consult with knowledgeable professionals when considering changes in wheel offset to ensure proper alignment, optimal performance, and safe operation of the vehicle.
editor by CX 2024-04-10
China manufacturer Green Wheel Bearing Hub 4 Studs Trailer Axle Wheel Hub wholesaler
Product Description
What is railway axle
Railway axles are generally used in railway vehicles and are mechanical parts that connect 2 train wheels.
Our Railway axle applications:
1. Our railway axle can be used in railway locomotives, trucks, passenger cars, and high-speed trains.
2. Our railway axle can meet the needs of high speed, high power, large diameter, heavy load, and different gauges.
3. Our railway axles can also be applied to axles for various urban rail vehicles.
In addition, I can also produce many types of engineering, industrial shafts and other products.
| Product Name | Railway Axles |
| Wide Material | KINGRAIL PARTS axles wide range of raw material steel support LZ50, JZ45,AAT Grade F, EA1N, EA1T, EA4T, IRS 16/95, SFA60A, and et |
| Axle Type | Drive axle with multiple seats, Locomotive axles, Non-driven freight wagon axle, Passenger coach axle. |
| Axle Diameter | Φ90mm~Φ280mm |
| Alxe Length | 1600mm~2650mm |
| Test | Chemical analysis, Metallographic, Mechnical analysis, Ultrasonic testing, Magnetic testing, Impact testing, Hardness testing, Surface quality and dimension report |
| Certifications | ISO9001,ISO14001, OHSAS18001, AAR, IRIS, TSI |
Production process of the railway axle:
1. Billet Steel Review 2. Cutting 3. Heating 4. Forging 5. Straightening 6. Heat Treatment 7. Sampling Test 8. Ultrasonic Inspection 9. Rough Machining 10. Semi-Finish Machining 11. Finish Machining 12. Granding 13.Magnetic Particle Testing 14. Packing
| Quality Test for Raiwlay Axle | |||
| Chemical Analysis | Metallographic | Mechanical Analysis | Ultrasonic Testing |
| Magnetic Testing | Impact Testing | Hardness Testing | Surface Quality |
| Diemension Checks(CMM) | Customers’ acceptance check or third party check | ||
Packing&Shipping
Package : axles are fixed by wood frame and steel bars in wooden cases
Wooden cases : export wooden cases with fumigation certifications
Why choose CZPT Parets Railway Axle
1. We can provide various finished and semi-finished railway axles for railway rolling stock 2. Our factory has produced railway axles for more than 30 years and is an axle production company designated by the Chinese Ministry of Railways. 3. We have passed DB certification, AAR certification, and obtained Alstom’s B-level supplier qualification. We can mass produce axles that meet EN13261, AAR M101, UIC811 and Indian IRS R16 standards. 4. The axles we produce have been exported to Iran, Pakistan, Iraq, Egypt, Germany, India, Brazil, Chile, Myanmar, and other countries.
If you have any questions, pls feel free to contact us as below:
http:// /showroom/5fd55aec447165c4
MaHangZhou Ruika Metal Products Technology Co., Ltd.
How to Determine the Quality of a Worm Shaft
There are many advantages of a worm shaft. It is easier to manufacture, as it does not require manual straightening. Among these benefits are ease of maintenance, reduced cost, and ease of installation. In addition, this type of shaft is much less prone to damage due to manual straightening. This article will discuss the different factors that determine the quality of a worm shaft. It also discusses the Dedendum, Root diameter, and Wear load capacity.
Root diameter
There are various options when choosing worm gearing. The selection depends on the transmission used and production possibilities. The basic profile parameters of worm gearing are described in the professional and firm literature and are used in geometry calculations. The selected variant is then transferred to the main calculation. However, you must take into account the strength parameters and the gear ratios for the calculation to be accurate. Here are some tips to choose the right worm gearing.
The root diameter of a worm gear is measured from the center of its pitch. Its pitch diameter is a standardized value that is determined from its pressure angle at the point of zero gearing correction. The worm gear pitch diameter is calculated by adding the worm’s dimension to the nominal center distance. When defining the worm gear pitch, you have to keep in mind that the root diameter of the worm shaft must be smaller than the pitch diameter.
Worm gearing requires teeth to evenly distribute the wear. For this, the tooth side of the worm must be convex in the normal and centre-line sections. The shape of the teeth, referred to as the evolvent profile, resembles a helical gear. Usually, the root diameter of a worm gear is more than a quarter inch. However, a half-inch difference is acceptable.
Another way to calculate the gearing efficiency of a worm shaft is by looking at the worm’s sacrificial wheel. A sacrificial wheel is softer than the worm, so most wear and tear will occur on the wheel. Oil analysis reports of worm gearing units almost always show a high copper and iron ratio, suggesting that the worm’s gearing is ineffective.
Dedendum
The dedendum of a worm shaft refers to the radial length of its tooth. The pitch diameter and the minor diameter determine the dedendum. In an imperial system, the pitch diameter is referred to as the diametral pitch. Other parameters include the face width and fillet radius. Face width describes the width of the gear wheel without hub projections. Fillet radius measures the radius on the tip of the cutter and forms a trochoidal curve.
The diameter of a hub is measured at its outer diameter, and its projection is the distance the hub extends beyond the gear face. There are 2 types of addendum teeth, 1 with short-addendum teeth and the other with long-addendum teeth. The gears themselves have a keyway (a groove machined into the shaft and bore). A key is fitted into the keyway, which fits into the shaft.
Worm gears transmit motion from 2 shafts that are not parallel, and have a line-toothed design. The pitch circle has 2 or more arcs, and the worm and sprocket are supported by anti-friction roller bearings. Worm gears have high friction and wear on the tooth teeth and restraining surfaces. If you’d like to know more about worm gears, take a look at the definitions below.
CZPT’s whirling process
Whirling process is a modern manufacturing method that is replacing thread milling and hobbing processes. It has been able to reduce manufacturing costs and lead times while producing precision gear worms. In addition, it has reduced the need for thread grinding and surface roughness. It also reduces thread rolling. Here’s more on how CZPT whirling process works.
The whirling process on the worm shaft can be used for producing a variety of screw types and worms. They can produce screw shafts with outer diameters of up to 2.5 inches. Unlike other whirling processes, the worm shaft is sacrificial, and the process does not require machining. A vortex tube is used to deliver chilled compressed air to the cutting point. If needed, oil is also added to the mix.
Another method for hardening a worm shaft is called induction hardening. The process is a high-frequency electrical process that induces eddy currents in metallic objects. The higher the frequency, the more surface heat it generates. With induction heating, you can program the heating process to harden only specific areas of the worm shaft. The length of the worm shaft is usually shortened.
Worm gears offer numerous advantages over standard gear sets. If used correctly, they are reliable and highly efficient. By following proper setup guidelines and lubrication guidelines, worm gears can deliver the same reliable service as any other type of gear set. The article by Ray Thibault, a mechanical engineer at the University of Virginia, is an excellent guide to lubrication on worm gears.
Wear load capacity
The wear load capacity of a worm shaft is a key parameter when determining the efficiency of a gearbox. Worms can be made with different gear ratios, and the design of the worm shaft should reflect this. To determine the wear load capacity of a worm, you can check its geometry. Worms are usually made with teeth ranging from 1 to 4 and up to twelve. Choosing the right number of teeth depends on several factors, including the optimisation requirements, such as efficiency, weight, and centre-line distance.
Worm gear tooth forces increase with increased power density, causing the worm shaft to deflect more. This reduces its wear load capacity, lowers efficiency, and increases NVH behavior. Advances in lubricants and bronze materials, combined with better manufacturing quality, have enabled the continuous increase in power density. Those 3 factors combined will determine the wear load capacity of your worm gear. It is critical to consider all 3 factors before choosing the right gear tooth profile.
The minimum number of gear teeth in a gear depends on the pressure angle at zero gearing correction. The worm diameter d1 is arbitrary and depends on a known module value, mx or mn. Worms and gears with different ratios can be interchanged. An involute helicoid ensures proper contact and shape, and provides higher accuracy and life. The involute helicoid worm is also a key component of a gear.
Worm gears are a form of ancient gear. A cylindrical worm engages with a toothed wheel to reduce rotational speed. Worm gears are also used as prime movers. If you’re looking for a gearbox, it may be a good option. If you’re considering a worm gear, be sure to check its load capacity and lubrication requirements.
NVH behavior
The NVH behavior of a worm shaft is determined using the finite element method. The simulation parameters are defined using the finite element method and experimental worm shafts are compared to the simulation results. The results show that a large deviation exists between the simulated and experimental values. In addition, the bending stiffness of the worm shaft is highly dependent on the geometry of the worm gear toothings. Hence, an adequate design for a worm gear toothing can help reduce the NVH (noise-vibration) behavior of the worm shaft.
To calculate the worm shaft’s NVH behavior, the main axes of moment of inertia are the diameter of the worm and the number of threads. This will influence the angle between the worm teeth and the effective distance of each tooth. The distance between the main axes of the worm shaft and the worm gear is the analytical equivalent bending diameter. The diameter of the worm gear is referred to as its effective diameter.
The increased power density of a worm gear results in increased forces acting on the corresponding worm gear tooth. This leads to a corresponding increase in deflection of the worm gear, which negatively affects its efficiency and wear load capacity. In addition, the increasing power density requires improved manufacturing quality. The continuous advancement in bronze materials and lubricants has also facilitated the continued increase in power density.
The toothing of the worm gears determines the worm shaft deflection. The bending stiffness of the worm gear toothing is also calculated by using a tooth-dependent bending stiffness. The deflection is then converted into a stiffness value by using the stiffness of the individual sections of the worm shaft. As shown in figure 5, a transverse section of a two-threaded worm is shown in the figure.