Product Description
1
Product:
Name: die forging spare parts accessories high quality forged steel front axle wheel hub
Material: 42CrMo
Processing: die forging
Surface treatment: Sand blast
Weight: From .1kg-20kg
Packing: Standard Export Packing
Min order: 1000pcs
Standard: JIS, DIN, ASTM, GB
Customized production is available as your drawings or sample.
| Process | Die Forging | ||||||
| Material | Stainless Steel, Carbon Steel, Alloy Steel | ||||||
| Weight | 1Kg~20Kg | ||||||
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | ||||||
| Testing instrument | composition testing | Spectrometer, Metallographic microscope | |||||
| Performance testing | Hardness tester, Tensile testing machine | ||||||
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | ||||||
| Thread Gauge , Height Gauge | |||||||
| Roughness | Ra1.6~Ra6.3 | ||||||
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | ||||||
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | |||||||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | ||||||
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | ||||||
| 60000T / Years | |||||||
| Lead Time | Normally 30 – 45 Days. | ||||||
| Payment Terms | T/T , L/C | ||||||
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | ||||||
| Certification | ISO9001:2008, IATF16949:2016 | ||||||
2
Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Company profile
Establis5hed in 2018, HiHangZhou Precision Forging Technology Co., Ltd. is 1 of the subsidiaries of HiHangZhou Group, a globally recognized enterprise Involved in multiple fields of high-end machine and equipment manufacturing. Our company is the expert in forging ,casting and machining metal application solutions for manufacturing industries.
We provide top-level competitive ferrous metals products and services which are used in the fields of vehicle, rail, power generation, mining and excavation, forestry and agriculture machinery etc. We have passed ISO/TS16949 quality management system certification in 2571 .
HiHangZhou Precision Forging Technology Co., Ltd. pursue the principle of ” try our best to build the company into an ideal platform for all of employees to achieve our value and to contribute to society”, Through the efficient, positive, responsible, open and innovative team, focusing on our customers’ needs, quick response, continuous improvement,meeting the customers’ requirement for quality, cost, delivery and service and striving to exceed our customers’ expectations. We are striving to be a leading forged metal products provider in the industry.
5
Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Auto Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do I diagnose and address noise issues associated with a malfunctioning axle hub?
Diagnosing and addressing noise issues associated with a malfunctioning axle hub requires a systematic approach to identify the root cause and take appropriate corrective measures. Here’s a detailed explanation of the diagnostic process and steps to address the problem:
1. Identify the Noise:
The first step is to identify the specific noise associated with the malfunctioning axle hub. Pay attention to the type and characteristics of the noise, such as grinding, growling, clicking, or humming. Note when the noise occurs, whether it’s during acceleration, deceleration, or while turning. This initial identification can help narrow down the possible causes.
2. Inspect the Axle Hub:
Visually inspect the axle hub for any signs of damage or wear. Look for cracks, corrosion, or loose components. Check if there is any leaking grease around the hub, as it can indicate bearing failure. A thorough inspection can provide valuable clues about the condition of the axle hub.
3. Perform a Road Test:
Take the vehicle for a road test to observe the noise and its behavior under different driving conditions. Pay attention to any changes in the noise when making turns, accelerating, or braking. Note whether the noise gets louder or changes in pitch. This can help in further narrowing down the issue.
4. Jack up the Vehicle:
If the noise persists and is suspected to be coming from the axle hub, jack up the vehicle and secure it with jack stands. Rotate the wheel associated with the suspected axle hub and listen for any abnormal noise or roughness. Try to wiggle the wheel by hand to check for excessive play or looseness, which can indicate a problem with the hub assembly.
5. Check Wheel Bearings:
A common cause of noise issues in axle hubs is worn-out or damaged wheel bearings. To check the wheel bearings, grasp the tire at the 12 o’clock and 6 o’clock positions and attempt to rock it back and forth. Excessive movement or play indicates a potential problem with the wheel bearings. Additionally, spin the wheel and listen for any grinding or rumbling noises, which can also be indicative of bearing issues.
6. Addressing the Issue:
If a malfunctioning axle hub is identified as the source of the noise, the following steps can be taken to address the problem:
- Replacement: If the axle hub is severely damaged or the bearings are worn out, replacing the entire hub assembly is often recommended. This ensures proper fitment, bearing integrity, and overall reliability. Consult the vehicle’s service manual or seek professional assistance for the correct replacement procedure.
- Bearing Replacement: In some cases, it may be possible to replace the wheel bearings within the axle hub if they are the sole source of the noise issue. This requires specialized tools and expertise, so it is advisable to consult a qualified mechanic for bearing replacement.
- Additional Repairs: Depending on the severity of the issue, it may be necessary to address other related components. This can include replacing damaged CV joints, inspecting and replacing worn brake components, or addressing any other issues identified during the diagnostic process.
7. Post-Repair Verification:
After addressing the noise issue by repairing or replacing the malfunctioning axle hub, take the vehicle for a test drive to verify that the noise is eliminated. Ensure that the vehicle operates smoothly, and there are no abnormal vibrations or noises coming from the axle hub during different driving conditions.
It’s important to note that diagnosing and addressing noise issues associated with a malfunctioning axle hub can be complex, and it may require the expertise of a qualified mechanic. If you’re uncomfortable performing the diagnostics and repairs yourself, it’s advisable to seek professional assistance to ensure an accurate diagnosis and proper resolution of the issue.
In summary, diagnosing and addressing noise issues associated with a malfunctioning axle hub involves identifying the noise, inspecting the hub, performing a road test, checking wheel bearings, and taking appropriate repair or replacement measures. Following a systematic approach and seeking professional help when needed can help resolve the noise issue and ensure the safe operation of the vehicle.
Are there aftermarket axle hubs available with enhanced durability or performance features?
Yes, there are aftermarket axle hubs available with enhanced durability or performance features. Aftermarket parts are components that are produced by manufacturers other than the original equipment manufacturer (OEM) of the vehicle. These aftermarket axle hubs are designed to provide improved durability, performance, or other specialized features compared to the stock OEM axle hubs. Here’s a detailed explanation:
- Durability enhancements: Aftermarket axle hubs may incorporate design improvements or use materials that enhance their durability and longevity. These enhancements can include reinforced bearing housings, stronger wheel studs, improved seals and gaskets, or upgraded materials that better withstand heavy loads, extreme temperatures, or harsh driving conditions. The goal is to provide a more robust and long-lasting axle hub solution.
- Performance features: Some aftermarket axle hubs are designed to offer enhanced performance characteristics. These performance features can include better heat dissipation properties, reduced rotational friction, or improved weight distribution. Performance-oriented axle hubs may also be engineered to provide more precise wheel alignment, improved handling, or reduced unsprung weight, which can contribute to overall vehicle performance.
- Specialized applications: In addition to durability and performance enhancements, aftermarket axle hubs may be available for specialized applications. For example, there are aftermarket axle hubs designed specifically for off-road vehicles, heavy-duty towing, or high-performance sports cars. These specialized axle hubs may have features such as increased load-bearing capacity, improved water and debris resistance, or compatibility with upgraded braking systems.
- Brands and manufacturers: The aftermarket industry offers a wide range of options from various brands and manufacturers. Some aftermarket companies specialize in producing high-quality replacement parts, including axle hubs, that are designed to meet or exceed OEM standards. These aftermarket brands may have a reputation for providing durable and high-performance products, and they often offer warranties to back up their claims.
- Research and compatibility: When considering aftermarket axle hubs with enhanced durability or performance features, it is essential to conduct thorough research. Look for reputable aftermarket brands known for their quality and reliability. Additionally, ensure compatibility with your specific vehicle make, model, and year. Most aftermarket manufacturers provide compatibility information or have online resources to help you select the correct axle hub for your vehicle.
It’s worth noting that while aftermarket axle hubs can offer enhanced durability or performance features, not all aftermarket parts are created equal. The quality and performance of aftermarket axle hubs can vary depending on the manufacturer and brand. It’s advisable to choose reputable aftermarket brands that have a track record of producing reliable and high-quality components. Consulting with automotive professionals or enthusiasts and reading customer reviews can also provide valuable insights when selecting aftermarket axle hubs.
In summary, aftermarket axle hubs with enhanced durability or performance features are available. These aftermarket options may incorporate design improvements, specialized materials, or performance-oriented features to offer increased durability, improved performance, or compatibility with specialized applications. Conducting thorough research and selecting reputable aftermarket brands can help ensure the quality and compatibility of the aftermarket axle hubs for your vehicle.
What is the importance of proper lubrication in maintaining a healthy axle hub?
Proper lubrication plays a crucial role in maintaining a healthy axle hub and ensuring its optimal performance and longevity. Here’s a detailed explanation:
An axle hub consists of several components, including wheel bearings, seals, and other internal parts. These components are subjected to high loads, friction, and heat generated during normal vehicle operation. Lubrication is essential to reduce friction, dissipate heat, and provide a protective barrier between moving parts. Here are the key reasons why proper lubrication is important for maintaining a healthy axle hub:
- Reduced Friction: Adequate lubrication reduces friction between the moving parts of the axle hub. This minimizes wear and tear on the components and helps them operate smoothly. By reducing friction, proper lubrication helps prevent premature failure of critical parts, such as the wheel bearings.
- Heat Dissipation: Axle hubs generate heat during operation due to the friction between the rotating components. The lubricant acts as a coolant, helping to dissipate heat and prevent excessive temperature buildup. Proper lubrication ensures that the heat is effectively managed, preventing overheating and potential damage to the axle hub.
- Corrosion Prevention: Axle hubs are exposed to various environmental elements, including moisture, dirt, and road contaminants. These can lead to corrosion and rust, compromising the performance and structural integrity of the axle hub. Lubrication creates a protective barrier, preventing moisture and contaminants from reaching the critical components and reducing the risk of corrosion.
- Seal Integrity: Proper lubrication helps maintain the integrity of the seals in the axle hub. Seals play a vital role in preventing the entry of contaminants and retaining the lubricant within the hub assembly. Insufficient lubrication can cause the seals to deteriorate prematurely, leading to lubricant leakage and potential damage to the axle hub.
- Noise Reduction: Well-lubricated axle hubs operate quietly. The lubricant creates a cushioning effect, reducing noise and vibrations generated by the rotating components. This helps provide a comfortable and quiet driving experience.
It’s important to note that different axle hubs may require specific types of lubricants, such as grease or oil, depending on the design and manufacturer’s recommendations. Using the correct lubricant and following the specified lubrication intervals are crucial for maintaining a healthy axle hub. Over-lubrication or under-lubrication can lead to issues such as excess heat buildup, component damage, or inadequate protection.
Regular maintenance and inspection of the axle hub, including checking the lubricant level and quality, are essential. If any signs of contamination, leakage, or inadequate lubrication are observed, appropriate action should be taken, such as replenishing or replacing the lubricant and addressing any underlying issues.
In summary, proper lubrication is vital for maintaining a healthy axle hub. It reduces friction, dissipates heat, prevents corrosion, maintains seal integrity, and reduces noise. Adequate lubrication ensures smooth operation, prolongs the lifespan of the components, and helps prevent premature failures. Following the manufacturer’s recommendations regarding lubricant type and maintenance intervals is crucial for optimal axle hub performance and longevity.
editor by CX 2024-01-11